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The operation of a crop growth system in micro-gravity is an important part of the National Aeronautics and Space Administration's Closed Ecological Life Support System development program. Maintaining densely arrayed plants in a closed environment imposed to induce high growth rates must be expected to result in substantial levels of water transpiration rate. Since the environmental air is recirculated, the transpiration water must be removed. In an operating CELSS, it is expected that this water will provide potable water for use of the crew. There is already considerable knowledge about water removal from crew environmental air during orbital and transfer activities, and the difference between the conditions of the described requirement and the conditions for which experience has been gained is the quantities involved and the reliability implications due to the required periods of operation.

The least expensive life support for brief human missions is direct supply of all water and oxygen from Earth without any recycling. The currently most advanced human life support system was designed for the International Space Station (ISS) and will use physicochemical systems to recycle water and oxygen. This paper compares physicochemical to direct supply air and water life support systems using Equivalent Mass (EM). EM breakeven dates and EM ratios show that physicochemical systems are more cost effective for longer mission durations.

Waste management is a vital function of spacecraft life support systems as it is necessary to meet crew health and safety and quality of life requirements. Depending on the specific mission requirements, waste management operations can include waste collection, segregation, containment, processing, storage and disposal. For the Crew Exploration Vehicle (CEV), addressing volume and mass constraints is paramount. Reducing the volume of trash prior to storage is a viable means to recover habitable volume, and is therefore a particularly desirable waste management function to implement in the CEV, and potentially in other spacecraft as well. Research is currently being performed at NASA Ames Research Center to develop waste compaction systems that can provide both volume and mass savings for the CEV and other missions.

Waste management is a critical component of life support systems for manned space exploration. Human occupied spacecraft and extraterrestrial habitats must be able to effectively manage the waste generated throughout the entire mission duration. The requirements for waste systems may vary according to specific mission scenarios but all waste management operations must allow for the effective collection, containment, processing, and storage of unwanted materials. NASA's Crew Exploration Vehicle usually referred to as the CEV, will have limited volume for equipment and crew. Technologies that reduce waste storage volume free up valuable space for other equipment. Waste storage volume is a major driver for the Orion waste compactor design. Current efforts at NASA Ames Research Center involve the development of two different prototype compactors designed to minimize trash storage space.

This paper considers the design of a life support system for transit to Mars and return to Earth. Because of the extremely high cost of launching mass to Mars, the Mars transit life support system must minimize the amount of oxygen, water, and food transported. The three basic ways to provide life support are to directly supply all oxygen and water, or to recycle them using physicochemical equipment, or to produce them incidentally while growing food using crop plants. Comparing the costs of these three approaches shows that physicochemical recycling of oxygen and water is least costly for a Mars transit mission. The long mission duration also requires that the Mars transit life support system have high reliability and maintainability. Mars transit life support cannot make use of planetary resources or gravity. It should be tested in space on the International Space Station (ISS).

Terraforming of Mars is the long-term goal of colonization of Mars. However, this process is likely to be a very slow process and conservative estimates involving a synergetic, technocentric approach suggest that it may take around 10,000 years before the planet can be parallel to that of Earth and where humans can live in open systems (Fogg, 1995). Hence, for the foreseeable future, any missions will require habitation within small confined habitats with high biomass to atmospheric mass ratios, thereby requiring that all wastes be recycled. Processing of the wastes will ensure predictability and reliability of the ecosystem and reduce resupply logistics. Solid wastes, though smaller in volume and mass than the liquid wastes, contain more than 90% of the essential elements required by humans and plants.

For the last two years, the University of Utah and Reaction Engineering International, in cooperation with NASA Ames Research Center (ARC), have been developing a waste incineration system for regenerative life support systems. The system is designed to burn inedible plant biomass and human waste. The goal is to obtain an exhaust gas clean enough to recycle to either the plant or human habitats. The incineration system, a fluidized bed reactor, has been designed for a 4-person mission. This paper will detail the design of the units. In addition, results will be presented from testing at the University of Utah. Presently, the unit has been shipped to Ames Research Center for more tests prior to delivery to Johnson Space Center for testing in a 90-day, 4-person test.

PGBA, a plant growth facility developed for commercial space biotechnology research, successfully grew a total of 50 plants (6 species) during 10 days aboard the Space Shuttle Endeavor (STS-77), and has reflown aboard the Space Shuttle Columbia (STS-83 for 4 days and STS-94 for 16 days) with 55 plants and 10 species. The PGBA life support system provides atmospheric, thermal, and humidity control as well as lighting and nutrient supply in a 33 liter microgravity plant growth chamber. The atmosphere treatment system removes ethylene and other hydrocarbons, actively controls CO2 replenishment, and provides passive O2 control. Temperature and humidity are actively controlled.

The space environment presents many challenges to the operation and functioning of life support systems. These challenges include reduced gravity, near vacuum ambient, extreme temperatures, and radiation. Proper testing and modeling of system components to account for these factors will be important for their verification. This paper describes the modeling and design of a reduced gravity test rig for waste management studies. The first investigation planned relate to the functioning of components of the Flexible Membrane Commode (FMC) currently under development at NASA Ames Research Center. The planned reduced gravity tests will be carried out in NASA's C'9 aircraft which provides approximately 25 seconds of reduced gravity per parabolic trajectory. The filling of the commode bag under the influence of a directed air flow will be studied. Simulated waste will be injected and cabin air will be used for directing the waste into the bag.

Dynamic simulation of the Lunar Outpost habitat life support was undertaken to investigate the impact of Extravehicular Activity (EVA). The preparatory static analysis and some supporting data are reported in another paper. (Jones, 2008-01-2184) Dynamic simulation is useful in understanding systems interactions, buffer needs, control approaches, and responses to failures and changes. A simulation of the Lunar outpost habitat life support was developed in MATLAB/Simulink™. The simulation is modular and reconfigurable, and the components are reusable to model other physicochemical (P/C) based recycling systems. EVA impacts the Lunar Outpost life support system design by requiring a significant increase in the direct supply mass of oxygen and water and by reducing the net mass savings of using dehydrated food. The mass cost of EVA depends on the amount and difficulty of the EVA scheduled.

NASA is planning to return to the moon and then explore Mars. A permanent base at the south pole of the moon will be the test bed for Mars. At the moon base, two crewmembers are expected to conduct Extravehicular Activity (EVA) six days every week. Current spacesuits are cooled by the sublimation of water ice into vacuum. A single 7 hour EVA near the lunar equator in daylight can expend up to 5 kilograms of water. Because of the high cost of transporting spacesuit cooling water to the moon, the water for one EVA could cost hundreds of thousands of dollars. The lunar south pole and Mars have low surface temperatures that make cooling much easier than at the lunar equator. Alternate cooling methods and staying in cool environments can reduce or eliminate the use of water for spacesuit cooling. If cooling water is not needed, a recycling life support system can provide all the required crew water and oxygen without transporting additional water from Earth.

The design and mass cost of a starship and its life support system are investigated. The mission plan for a multigenerationai interstellar voyage to colonize a new planet is used to describe the starship design, including the crew habitat, accommodations, and life support. Cost is reduced if a small crew travels slowly and lands with minimal equipment. The first human interstellar colonization voyage will probably travel about 10 light years and last hundreds of years. The required travel velocity is achievable by nuclear propulsion using near future technology. To minimize mission mass, the entire starship would not decelerate at the destination. Only small descent vehicles would land on the destination planet. The most mass efficient colonization program would use colonizing crews of only a few dozen. Highly reliable life support can be achieved by providing selected spares and full replacement systems.

This paper describes work that has begun at Ames Research Center on development of a heat melt compactor that can be used on near term and future missions. The heat melt compactor can handle wastes with a significant plastic composition and minimize crew interaction. The current solid waste management system employed on the International Space Station (ISS) consists of compaction, storage, and disposal. Wastes such as plastic food packaging and trash are compacted manually and wrapped in duct taped “footballs” by the astronauts. Much of the waste is simply loaded into the empty Russian Progress spacecraft that is used to bring supplies to ISS. The progress spacecraft and its contents are intentionally burned up in the earth's atmosphere during reentry. This manual method of trash management on ISS is a wasteful use of crew time and does not transition well to far term missions.

This paper describes engineering rules of thumb for life support system design. One general design rule is that the longer the mission, the more the life support system should use regenerable technologies and recycling. A more specific rule is that, if plants supply more than about half the food, the plants will provide all the oxygen needed by the crew. There are many such design rules that can help in planning the analysis of life support systems or in assessing design concepts. These rules typically describe the results of steady state, “back of the envelope,” trade-off calculations. They are useful in suggesting plausible candidate life support system designs or approaches. Life support system engineers should consider the basic design rules and make quick steady state calculations as a guide before doing detailed design.

This paper discusses some of the analytical decisions that an investigator must make during the course of a life support system trade study. Equivalent System Mass (ESM) is often applied to evaluate trade study options in the Advanced Life Support (ALS) Program. ESM can be used to identify which of several options that meet all requirements are most likely to have lowest cost. It can also be used to identify which of the many interacting parts of a life support system have the greatest impact and sensitivity to assumptions. This paper summarizes recommendations made in the newly developed ALS ESM Guidelines Document and expands on some of the issues relating to trade studies that involve ESM.

Of the many competing technologies for resource recovery from solid wastes for long duration manned missions such as a lunar or Mars base, incineration technology is one of the most promising and certainly the most well developed in a terrestrial sense. Various factors are involved in the design of an optimum fluidized bed incinerator for inedible biomass. The factors include variability of moisture in the biomass, the ash content, and the amount of fuel nitrogen in the biomass. The crop mixture in the waste will vary; consequently the nature of the waste, the nitrogen content, and the biomass heating values will vary as well. Variation in feed will result in variation in the amount of contaminants such as nitrogen oxides that are produced in the combustion part of the incinerator. The incinerator must be robust enough to handle this variability. Research at NASA Ames Research Center using the fluidized bed incinerator has yielded valuable data on system parameters and variables.

We modeled BIO-Plex designs with separate or combined atmospheres and then simulated controlling the atmosphere composition. The BIO-Plex is the Bioregenerative Planetary Life Support Systems Test Complex, a large regenerative life support test facility under development at NASA Johnson Space Center. Although plants grow better at above-normal carbon dioxide levels, humans can tolerate even higher carbon dioxide levels. Incinerator exhaust has very high levels of carbon dioxide. An elaborate BIO-Plex design would maintain different atmospheres in the crew and plant chambers and isolate the incinerator exhaust in the airlock. This design option easily controls the crew and plant carbon dioxide levels but it uses many gas processors, buffers, and controllers. If all the crew’s food is grown inside BIO-Plex, all the carbon dioxide required by the plants can be supplied by crew respiration and the incineration of plant and food waste.

Crop production in space habitats is currently under consideration as part of an advanced life support system. The scenarios for crop production vary depending on the mission objectives. For a mission scenario such as the International Space Station (ISS), current efforts propose only salad crop production. However in order to grow salad crops, there is a need for plant nutrients (elements) such as N, P, K, Ca, etc., which constitutes about 10% of dry weight of the plant. Nitrogen and potassium are the major elements needed by salad crops and currently require resupply on Station. However, it is feasible that these macronutrients could be recovered through the waste materials generated by the crew. The proposed concepts are non-oxidative and simple in design. This paper considers the potential for reclaiming macronutrients from urine and gray water concentrates from water recovery systems.

This paper builds on a steady-state investigation of waste heat reuse in an Advanced Life Support System (ALSS) for a Mars mission with a low degree of crop growth. In past studies, such a system has been defined in terms of technology types, hot and cold stream identification and stream energy content. The maximum steady-state potential for power and cooling savings within the system was computed via the Pinch Method. In this paper, the next step is taken toward achieving a pragmatic estimate of costs and savings associated with waste heat reuse in terms of equivalent system mass (ESM). In this paper, the assumption of steady-state flows are discarded, and a proposed schedule is developed for activities that are of interest in terms of waste heat reuse. The advanced life support system for the Mars Dual Lander Transit Vehicle is the system of interest.

Oxidation is one of a number of technologies that are being considered for waste management and resource recovery from waste materials generated on board space missions. Oxidation processes are a very effective and efficient means of clean and complete conversion of waste materials to sterile products. However, because oxidation uses oxygen there is an “oxygen penalty” associated either with resupply of oxygen or with recycling oxygen from some other source. This paper is a systems approach to the issue of oxygen penalty in life support systems and presents findings on the oxygen penalty associated with an integrated oxidation-Sabatier-Oxygen Generation System (OGS) for waste management in an Advanced Life Support System. The findings reveal that such an integrated system can be operated to form a variety of useful products without a significant oxygen penalty.