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Journal Article

Analysis of Ride Vibration Environment of Soil Compactors

2010-10-05
2010-01-2022
The ride dynamics of typical North-American soil compactors were investigated via analytical and experimental methods. A 12-degrees-of-freedom in-plane ride dynamic model of a single-drum compactor was formulated through integrations of the models of various components such as driver seat, cabin, roller drum and drum isolators, chassis and the tires. The analytical model was formulated for the transit mode of operation at a constant forward speed on undeformable surfaces with the roller vibrator off. Field measurements were conducted to characterize the ride vibration environments during the transit mode of operation. The measured data revealed significant magnitudes of whole-body vibration of the operator-station along the vertical, lateral, pitch and roll-axes. The model results revealed reasonably good agreements with ranges of the measured vibration data.
Journal Article

Energy Dissipation in Modulation-Assisted Machining of Aerospace Alloys

2014-09-16
2014-01-2240
The beneficial effects of contact disruption in modulation-assisted machining of aerospace alloys have been well documented, but sources for such improvements are not well understood. This study explores the underlying nature of differences that occur in energy dissipation during conventional and modulation-assisted machining by characterizing the relationship between controllable process parameters and their effects on chip formation. Simultaneous in situ force and tool position measurements are used to show that the forces in modulation-assisted machining can be described by empirical force models in conventional machining conditions. These models are found to accurately describe plastic dissipation over a range of modulation conditions and configurations, including in cases where energy expenditure decreases with the application of modulation. These observations suggest that the underlying response in modulation-assisted machining is analogous to that of conventional machining.
Journal Article

The Application of Singular Value Decomposition to Determine the Sources of Far Field Diesel Engine Noise

2013-05-13
2013-01-1974
The identification of the dominant noise sources in diesel engines and the assessment of their contribution to far-field noise is a process that can involve both fired and motored testing. In the present work, the cross-spectral densities of signals from cylinder pressure transducers, accelerometers mounted on the engine surface, and microphones (in the near and far fields), were used to identify dominant noise sources and estimate the transfer paths from the various “inputs” (i.e., the cylinder pressures, the accelerometers and the near field microphones) to the far field microphones. The method is based on singular value decomposition of the input cross-spectral matrix to relate the input measurements to independent virtual sources. The frequencies at which a particular input is strongly affected by an independent source are highlighted, and with knowledge of transducer locations, inferences can be drawn as to possible noise source mechanisms.
Journal Article

CATIA V5-Based Parametric Aircraft Geometry Modeler

2013-09-17
2013-01-2321
Current transport aircraft are mature systems, thus require increased fidelity at the beginning of the design process to allow further optimization. Furthermore, a desire exists to explore unconventional aircraft configurations at the conceptual level. This has motivated the development of a tool which effectively manages the trade-off between high-fidelity levels, flexibility and short turn-around times. This paper presents a CATIA V5-based parametric aircraft geometry modeler developed by Bombardier Aerospace. The aim of the tool is to provide consistent high-fidelity geometric data early in the conceptual aircraft design process. The intended near-term use of the modeler is two-fold: during the early design phase, the modeler computes geometric data such as areas, volumes, ESDU aircraft parameters, etc. In the competitive analysis domain, the tool provides a high-quality three-dimensional model with manageable effort.
Technical Paper

Combined CFD and CAA Simulations with Impedance Boundary Conditions

2021-08-31
2021-01-1048
In computational fluid dynamic (CFD) and computational aeroacoustics (CAA) simulations, the wall surface is normally treated as a purely reflective wall. However, some surface treatments are usually applied in experiments. Thus, the acoustic simulations cannot be validated by experimental results. One of the major challenges is how to define acoustically boundary conditions in a well-posed way. In aeroacoustics analysis, impedance is a quantity to characterize reflectivity and absorption of an acoustically treated surface, which may be introduced into the numerical models as a frequency-domain boundary condition. However, CFD and CAA simulations are time-domain computations, meaning the frequency-domain impedance boundary condition cannot be adopted directly. Several methods, including the three-parameter model, the z-transform method and the reflection coefficient model, were developed.
Journal Article

Improved Model for Coupled Structural-Acoustic Modes of Tires

2015-06-15
2015-01-2199
Experimental measurements of tire tread band vibration have provided direct evidence that higher order structural-acoustic modes exist in tires, not just the well-known fundamental acoustical mode. These modes display both circumferential and radial pressure variations within the tire's air cavity. The theory governing these modes has thus been investigated. A brief recapitulation of the previously-presented coupled structural-acoustical model based on a tensioned string approach will be given, and then an improved tire-acoustical model with a ring-like shape will be introduced. In the latter model, the effects of flexural and circumferential stiffness are considered. This improved model accounts for propagating in-plane vibration in addition to the essentially structure-borne flexural wave and the essentially airborne longitudinal wave accounted for in the previous model. The longitudinal structure-borne wave “cuts on” at the tire's circumferential ring frequency.
Journal Article

Perception of Diesel Engine Gear Rattle Noise

2015-06-15
2015-01-2333
Component sound quality is an important factor in the design of competitive diesel engines. One component noise that causes complaints is the gear rattle that originates in the front-of-engine gear train which drives the fuel pump and other accessories. The rattle is caused by repeated tooth impacts resulting from fluctuations in differential torsional acceleration of the driving gears. These impacts generate a broadband, impulsive noise that is often perceived as annoying. In most previous work, the overall sound quality of diesel engines has been considered without specifically focusing on predicting the perception of gear rattle. Gear rattle level has been quantified based on angular acceleration measurements, but those measurements can be difficult to perform. Here, the emphasis was on developing a metric based on subjective testing of the perception of gear rattle.
Journal Article

Adaptive Robust Motion Control of an Excavator Hydraulic Hybrid Swing Drive

2015-09-29
2015-01-2853
Over the last decade, a number of hybrid architectures have been proposed with the main goal of minimizing energy consumption of off-highway vehicles. One of the architecture subsets which has progressively gained attention is hydraulic hybrids for earth-moving equipment. Among these architectures, hydraulic hybrids with secondary-controlled drives have proven to be a reliable, implementable, and highly efficient alternative with the potential for up to 50% engine downsizing when applied to excavator truck-loading cycles. Multi-input multi-output (MIMO) robust linear control strategies have been developed by the authors' group with notable improvements on the control of the state of charge of the high pressure accumulator. Nonetheless, the challenge remains to improve the actuator position and velocity tracking.
Journal Article

Prechamber Hot Jet Ignition of Ultra-Lean H2/Air Mixtures: Effect of Supersonic Jets and Combustion Instability

2016-04-05
2016-01-0795
An experiment has been developed to investigate the ignition characteristics of ultra-lean premixed H2/air mixtures by a supersonic hot jet. The hot jet is generated by combustion of a stoichiometric mixture in a small prechamber. The apparatus adopted a dual-chamber design in which a small-volume (1% of the main chamber by volume) prechamber was installed within a large-volume main chamber. A small orifice (nozzle) connects the two chambers. Spark initiated combustion inside the prechamber causes a pressure rise and pushes the gases though the nozzle, resulting in a hot jet that would ignite the lean mixture in the main chamber. Simultaneous high-speed Schlieren photography and OH* Chemiluminescence were applied to visualize the jet penetration and the ignition processes inside the main chamber. Hot Wire Pyrometry (HWP) was used to measure temperature distribution of the transient hot jet.
Technical Paper

Effects of a Probability-Based Green Light Optimized Speed Advisory on Dilemma Zone Exposure

2020-04-14
2020-01-0116
Green Light Optimized Speed Advisory (GLOSA) systems have the objective of providing a recommended speed to arrive at a traffic signal during the green phase of the cycle. GLOSA has been shown to decrease travel time, fuel consumption, and carbon emissions; simultaneously, it has been demonstrated to increase driver and passenger comfort. Few studies have been conducted using historical cycle-by-cycle phase probabilities to assess the performance of a speed advisory capable of recommending a speed for various traffic signal operating modes (fixed-time, semi-actuated, and fully-actuated). In this study, a GLOSA system based on phase probability is proposed. The probability is calculated prior to each trip from a previous week’s, same time-of-day (TOD) and day-of-week (DOW) period, traffic signal controller high-resolution event data.
Technical Paper

Design Optimization of Sandwich Composite Armors for Blast Mitigation Using Bayesian Optimization with Single and Multi-Fidelity Data

2020-04-14
2020-01-0170
The most common and lethal weapons against military vehicles are the improvised explosive devices (IEDs). In an explosion, critical cabin’s penetrations and high accelerations can cause serious injuries and death of military personnel. This investigation uses single and multi-fidelity Bayesian optimization (BO) to design sandwich composite armors for blast mitigation. BO is an efficient methodology to solve optimization problems that involve black-box functions. The black-box function of this work is the finite element (FE) simulation of the armor subjected to blast. The main two components of BO are the surrogate model of the black-box function and the acquisition function that guides the optimization. In this investigation, the surrogate models are Gaussian Process (GP) regression models and the acquisition function is the multi-objective expected improvement (MEI) function. Information from low and high fidelity FE models is used to train the GP surrogates.
Technical Paper

Research on Joining High Pressure Die Casting Parts by Self-Pierce Riveting (SPR) Using Ring-Groove Die Comparing to Heat Treatment Method

2020-04-14
2020-01-0222
Nowadays, the increasing number of structural high pressure die casting (HPDC) aluminum parts need to be joined with high strength steel (HSS) parts in order to reduce the weight of vehicle for fuel-economy considerations. Self-Pierce Riveting (SPR) has become one of the strongest mechanical joining solutions used in automotive industry in the past several decades. Joining HPDC parts with HSS parts can potentially cause joint quality issues, such as joint button cracks, low corrosion resistance and low joint strength. The appropriate heat treatment will be suggested to improve SPR joint quality in terms of cracks reduction. But the heat treatment can also result in the blister issue and extra time and cost consumption for HPDC parts. The relationship between the microstructure of HPDC material before and after heat treatment with the joint quality is going to be investigated and discussed for interpretation of cracks initiation and propagation during riveting.
Technical Paper

A New Approach of Generating Travel Demands for Smart Transportation Systems Modeling

2020-04-14
2020-01-1047
The transportation sector is facing three revolutions: shared mobility, electrification, and autonomous driving. To inform decision making and guide smart transportation system development at the city-level, it is critical to model and evaluate how travelers will behave in these systems. Two key components in such models are (1) individual travel demands with high spatial and temporal resolutions, and (2) travelers’ sociodemographic information and trip purposes. These components impact one’s acceptance of autonomous vehicles, adoption of electric vehicles, and participation in shared mobility. Existing methods of travel demand generation either lack travelers’ demographics and trip purposes, or only generate trips at a zonal level. Higher resolution demand and sociodemographic data can enable analysis of trips’ shareability for car sharing and ride pooling and evaluation of electric vehicles’ charging needs.
Journal Article

Fuel-Air Mixing Characteristics of DI Hydrogen Jets

2008-04-14
2008-01-1041
The following computational study examines the structure of sonic hydrogen jets using inlet conditions similar to those encountered in direct-injection hydrogen engines. Cases utilizing the same mass and momentum flux while varying exit-to-chamber pressure ratios have been investigated in a constant-volume computational domain. Furthermore, subsonic versus sonic structures have been compared using both hydrogen and ethylene fuel jets. Finally, the accuracy of scaling arguments to characterize an underexpanded jet by a subsonic “equivalent jet” has been assessed. It is shown that far downstream of the expansion region, the overall jet structure conforms to expectations for self-similarity in the far-field of subsonic jets. In the near-field, variations in fuel inlet-to-chamber pressure ratios are shown to influence the mixing properties of sonic hydrogen jets. In general, higher pressure ratios result in longer shock barrel length, though numerical resolution requirements increase.
Journal Article

Property Analysis of an X-Coupled Suspension for Sport Utility Vehicles

2008-04-14
2008-01-1149
The influences of fluidic X-coupling of hydro-pneumatic suspension struts on the various suspension properties are investigated for a sport utility vehicle (SUV). The stiffness and damping properties in the bounce, pitch, roll and warp modes are particularly addressed together with the couplings between the roll, pitch, bounce and warp modes of the vehicle. The proposed X-coupled suspension configuration involves diagonal hydraulic couplings among the different chambers of the four hydro-pneumatic struts. The static and dynamic forces developed by the struts of the unconnected and X-coupled suspensions are formulated using a simple generalized model, which are subsequently used to derive the stiffness and damping properties. The properties of the X-coupled suspension are compared with those of the unconnected suspension configuration, in terms of four fundamental vibration modes, namely bounce, roll, pitch and warp, to illustrate the significant effects of fluidic couplings.
Journal Article

Influence of Different Semi Active Control Strategies on the Performance of Macpherson Suspension Kinematic Parameters

2008-10-07
2008-01-2596
Suspension kinematic parameters such as camber, caster and king-pin angles as well as track width are important in improving handling performance and stability of a vehicle. Using a new model of the Macpherson suspension system, the effects of different hybrid semi-active control strategies on the performance of suspension kinematic parameters and on improvement of ride quality are investigated. The control strategies considered in this work comprise hybrid skyhook-groundhook, modified skyhook and, passive-skyhook controllers. It is shown that although contribution of these controllers on the improvement of ride quality of the vehicle is similar, they affect the performance of the Macpherson suspension kinematic parameters significantly different. Simulation results are presented and discussed.
Journal Article

Baffle Design Analysis for a Road Tanker: Transient Fluid Slosh Approach

2008-10-07
2008-01-2670
Baffles are known to help reduce the amplitude of fluid slosh in partly filled tanks, particularly during braking and acceleration. The transient fluid slosh approach is proposed to evaluate the effectiveness of baffles designs. A computational fluid dynamic (CFD) fluid slosh model is developed using the VOF (volume of fluid) technique coupled with a Navier-Stokes solver. The validity of the model is demonstrated using the experimental data acquired with a scale model tank. The validated CFD model is subsequently formulated for a full scale tank and simulations are performed under excitations idealizing the straight-line braking maneuvers to investigate the anti-slosh role of four different transverse baffles concepts. The fluid slosh responses are analyzed in terms of the fundamental slosh frequency, and the resulting forces and moments under different fill volumes of liquid cargos of constant load.
Journal Article

Application of Boundary Characteristic Orthogonal Polynomials on Vibration of Circular Plates with Circular Eccentric Holes

2011-05-17
2011-01-1688
A new approach is proposed to solve for the eigen-values and eigen-functions of circular plates with circular holes by using the Rayleigh Ritz Method. In this method, the spatial solution is expanded into separable functions in terms of polar coordinates. While trigonometric functions are used along the circumferential direction, the Boundary Characteristic Orthogonal Polynomials build the radial shape functions. Written in terms of the assumed functions, the potential and kinetic energies are modified in order to account for the holes. Although the proposed approach is applicable for plates with different boundary conditions and different hole shapes, the free vibration of a clamped circular plate with circular holes is considered in the present study. The edges of the holes are free. Four different case studies are carried out. The results of the Rayleigh Ritz Method are compared with those available in the literature.
Journal Article

Effects of Controlled Modulation on Surface Textures in Deep-Hole Drilling

2012-09-10
2012-01-1868
Deep-hole drilling is among the most critical precision machining processes for production of high-performance discrete components. The effects of drilling with superimposed, controlled low-frequency modulation - Modulation-Assisted Machining (MAM) - on the surface textures created in deep-hole drilling (ie, gun-drilling) are discussed. In MAM, the oscillation of the drill tool creates unique surface textures by altering the burnishing action typical in conventional drilling. The effects of modulation frequency and amplitude are investigated using a modulation device for single-flute gun-drilling on a computer-controlled lathe. The experimental results for the gun-drilling of titanium alloy with modulation are compared and contrasted with conventional gun-drilling. The chip morphology and surface textures are characterized over a range of modulation conditions, and a model for predicting the surface texture is presented. Implications for production gun-drilling are discussed.
Technical Paper

Digitally Controlled Fuel Metering Pump for Small Gas Turbine Engines

1991-02-01
910057
There is a need in the gas turbine industry for an inexpensive fuel control unit for the new breed of high performance small gas turbine engines. To answer this demand, it is proposed to couple an automotive type fuel pump with a stepper motor driven in microstepping mode. The speed of the motor and the fuel flow rate can be controlled by the frequency signal from the computer. This concept is particularly well suited for the gas turbine engine fuel supply where the fuel pressure at low speed is low and the fuel leakage in the pump is not high. The stepper motor driven by a microstepping driver can reach high speeds of several thousands rpm. The unit can be installed inside the fuel, supply tank, as is the case with electric fuel pumps found in automobiles. Prototypes have been made and tested. Both steady state and transient response are showing an impressive performance of such an electronic fuel metering pump.
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