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Nowadays application of light alloys like aluminium in automobile industry has found a striking role. Higher strength over weight ratio which causes lower fuel consumption seems to be the first reason. Also some other reasons like ease of manufacturing, protection against corrosion and ease of recycling are other motivations for car designers to use various aluminium alloys as much as possible. Due to lack of variable thickness tubes, they have not found a lot of applications in the car component design. This paper aims to introduce these types of tubes to automotive industry. Also these tubes are one of the essential elements in the complementary processes like tube hydroforming and cause ease of production and decreasing risk of scrap in manufacturing cycles.

A dynamic systems modelling approach is examined for its suitability for assessing sustainable performance in technological innovation. A computer model of the energy needs in the Canadian road transportation sector was developed to study the sustainable performance of bio-ethanol. It considers the potential increase in the consumption of energy as the economy expands in the next 25 years, taking into account demographic trends, consumer choices, and technological advances. While the primary environmental measure tracked is focused on greenhouse gas emissions with respect to the Kyoto target, it also includes considerations for land use and farming practices, and distinguishes between fossil and bio-carbon emissions. As well, it allows for different sources of biomass, including crop byproducts and dedicated crops. Various scenarios for bio-ethanol to penetrate the consumer market were set up to investigate a range of future evolution paths.

Three fuels with cetane numbers of 45, 36 and 29 have been run at four load levels at each of three speeds in a Detroit: Diesel 3–71 engine with standard injectors. Measurements of temperatures, pressures, Load, fuel flow, cylinder pressure in one cylinder, strain gauge measurements from the rocker arm operating one injector and exhaust emissions were all recorded. Comparisons show little change in operation except for increases in ignition delay and rate of cylinder pressure rise with the low cetane fuels. It was concluded, on the basis of these short runs, that the intermediate fuel probably would not cause major difficulties but the lowest cetane fuel could possibly present problems with noise and engine durability.

The present day measure of the ignition quality of a diesel fuel is the cetane number. Cetane number determination is carried out using a special single cylinder engine with reproducible operating conditions and variable compression ratio. The importance of the carbon skeletal structure of the fuel on the ignition quality is qualitatively well known, but the practice of defining the ignition quality of diesel fuels by a term, whose physical and/or chemical meaning is not well understood, has not been abandoned yet. The correlations that have been proposed recently, which relate the total fuel aromaticity or mid-boiling point, hydrogen content and density to the cetane number, suffer from the lack of representation of the fuel's compositional structure, and of well defined relationship, if any, between boiling point, hydrogen content, density and ignition quality.

Six experimental fuels representative of Canadian future fuel options were tested against a reference fuel in a Bombardier 12 cylinder, 4 stroke, 3000 hp, medium speed diesel. The reference fuel was a straight run ASTM #2-D. The first test fuel blend consisted of heavy atmospheric gas oil that extended the distillation range (higher end point) of the other blend component ASTM #2-D. The second fuel was a blend of a distillate cut from a mixture of conventional and tar sands crude with hydrogen treated cracked stock. This provided a fuel with substantial levels of aromatic and cracked components. The third fuel was gas oil side stream: a low cetane number, high aromatics level tar sands distillate. The fourth fuel was an equal portion blend of tar sands crude components, gas oil side-stream and heavy unifined gas oil. The fifth fuel was a blend of ASTM #2-D heating oil and a substantial portion of stabilized cracked stock.

A critical evaluation of the current ASTM method of rating diesel fuels, and of the available non-engine techniques for the estimation of cetane nunbers of diesel fuels is presented. The relationship between ignition quality and fuel composition is reviewed and it is shown that each member of an homologous series of hydrocarbons does not have the same ignition characteristics as the other members of the series. It is emphasized that the belief that paraffins have relatively high cetane ratings as compared to aromatics and cycloparaffins is not always correct. The basic flaw in the cetane index correlations, which use the easily measurable physical properties of the fuels as independent parameters, is explained. A fuel data base has been used to compare the different correlations.

Four experimental diesel fuels with cetane numbers (CN) of 40, 37, 35 and 27 have been tested in a Detroit Diesel Allison 3-71 engine using the standard N65 injectors. The 35 CN fuel was a blend of distillates from conventional and tar sands crude with hydrogen treated cat-cracked stock. This provided a fuel typical of the 1990's and beyond, with substantial levels of aromatic and cracked components. The 27 CN fuel was a blend of the same components as the 35 CN fuel only with a larger portion of the hydrogen treated cat-cracked component. The 40 CN fuel was identical to the 35 CN fuel with a .2% DII-3 Diesel Ignition Improver. The 37 CN fuel was a blend of Canadian winter diesel fuel oil and 24% Light Cycle Oil (LCO), The four experimental fuels and one reference fuel were tested at four load levels at each of three engine speeds. The performance and combustion characteristics were compared with the physical and chemical fuel properties.

Two Canadian tar sands derived experimental diesel fuels with cetane numbers of 26 and 36 and a reference fuel with a cetane number of 47 were tested in a Deutz (F1L511D), single cylinder, A stroke, naturally aspirated research engine. The fuels were tested at intake and cooling air temperatures of 30 and 0°C. The 36 cetane number fuel was tested with advanced, rated and retarded injection timings. Poor engine speed stability at light loads and excessive rates of combustion pressure rise were experienced with the lowest cetane number fuel. Detailed performance/combustion behavior is presented and a correlation with fuel structural composition is made. The analytical techniques used to characterize the fuels included liquid chromatography, gas chromatography mass spectrometry (GC-MS) and proton nuclear magnetic resonance spectrometry (PNMR).