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Technical Breakthroughs in Development of a Single Motor Full Hybrid System

2011-11-18
The energy crisis and rising gas price in the 2000s led to a growing popularity of hybrid vehicles. Hyundai-Kia Motors has been challenging to develop the new efficient eco-technology since introducing the mild type compact hybrid electric vehicle for domestic fleet in 2004 to meet the needs of the increasing automotive-related environmental issues. Now Hyundai has recently debuted a full HEV for global market, Sonata Hybrid. This system is cost effective solution and developed with the main purpose of improving fuel consumption and providing fun to drive. Presenter Seok Joon Kim, Hyundai Motor Company
Technical Paper

Impact of EV Charging on Power System with High Penetration of EVs: Simulation and Quantitative Analysis Based on Real World Usage Data

2020-04-14
2020-01-0531
The adoption of electric vehicles (EVs) has been announced worldwide with the aim of reducing CO2 emissions. However, a significant increase in electricity demand by EVs might impact the stable operation of the existing power grid. Meanwhile, EV charging is acceptable to most users if it is completed by the time of the next driving event. From the viewpoint of power grid operators, flexibility for shifting the timing of EV charging would be advantageous, including making effective use of renewable energy. In this work, an EV model and simulation tool were developed to make clear how the total charging demand of all EVs in use will be influenced by future EV specifications (e.g., charge power) and installation of charging infrastructure. Among the most influential factors, EV charging behavior according to use cases and regional characteristics were statistically analyzed based on the real-world usage data of over 14, 000 EVs and incorporated in the simulation tool.
Journal Article

Development of a Parallel Hybrid System for RWD Vehicles

2011-04-12
2011-01-0884
In December 2006, Nissan announced its Nissan Green Program 2010 (NGP 2010), a mid-term environmental action plan that includes initiatives to reduce vehicle emissions. In line with this plan, the company intends to introduce a new and original hybrid system in fiscal year 2010. Specifically, this system-called the “Infiniti Direct Response Hybrid”-is a one-motor, two-clutch parallel hybrid system that eliminates the need for a torque converter. It will be featured in the 2012 Infiniti M35 Hybrid and provides the following advantages. 1 Significant improvement in fuel economy even in Highway driving 2 Better response and a more direct feeling 3 Lightweight and low cost This one-motor, two-clutch system without torque converter possesses a simple but highly capable architecture that is new to the passenger vehicle segment.
Journal Article

Instantaneous Estimation of Road Friction based on Front Tire SAT using Kalman Filter

2013-04-08
2013-01-0680
This paper proposes a method of estimating road friction and tire slip angle in a cornering maneuver. The method can estimate front tire road friction accurately at low lateral acceleration because it is based on the tire self-aligning torque (SAT) that exhibits high sensitivity to road friction at low slip angles. Road friction and tire slip angle, which are mutually interdependent, are estimated simultaneously using an extended Kalman filter designed around a model describing the relationship between road friction and SAT and a vehicle lateral dynamic model. The front tire SAT is calculated with a mathematical model that describes the torque transmission characteristics from the electric power steering torque to SAT. Therefore, the proposed method is readily applicable to production vehicles. Results of an experimental study show that the change in road friction is instantaneously estimated at low lateral acceleration.
Technical Paper

Research and Development Work on High-performance Lithium-ion Batteries for EV Application

2008-04-14
2008-01-1332
From the beginning of the 1990s, we have been vigorously investigating a high-performance power source system for application to environmental vehicles, focusing our research and development efforts specifically on lithium-ion batteries. In order to adapt a battery system to the requirements of the target vehicle, battery performance must be predicted and designed more accurately. In the case of hybrid electric vehicles, for example, battery power must be reliably assured. Improving battery power requires quantitative analytical methods as fundamental techniques for understanding the basic processes that take place in a battery. From this perspective, we began constructing a battery simulation model from scratch in the middle of the 1990s concurrently with our battery R&D activities. The model simulates electrode reactions and charge transport and has been used in investigating the influence of these factors on battery performance.
Technical Paper

A System for Neutralizing Static Electricity on the Human Body in a Vehicle

2008-04-14
2008-01-0786
People often feel discomfort when entering or exiting a vehicle because of a static electric shock. In the electronics industry, ionizers have been developed to prevent electrostatic discharges and contamination sticking around or on circuit components. Ionizers incorporate corona discharge principles to neutralize the static electric field. Using this idea, we developed an in-vehicle system to neutralize the human body charge. To accomplish this, the mechanism by which the human body attains a charge when exiting a vehicle was first defined. That definition was then used to determine the design characteristics of the system.
Technical Paper

Research on Large Capacity, High Power Lithium-ion Batteries

2009-04-20
2009-01-1389
Aiming for an environmental vehicle, since the 1990s we have narrowed our focus to the development of an exclusive use lithium-ion battery, and we have strongly advanced our examinations into high-performance power supply systems. In order to adapt a battery to meet vehicle requirements, it is necessary to more accurately predict battery performance, and have the ability to design it. For example, in the applicability to HEVs(Hybrid Electric Vehicles), ensuring battery power with certainty is required, but in order to improve battery power, the basic process that occurs inside the battery was restrained, so it is possible that the quantitative analytical approach is the necessary fundamental technology.
Technical Paper

Challenges of Widespread Marketplace Acceptance of Electric Vehicles -- Towards a Zero-Emission Mobility Society

2010-10-19
2010-01-2312
Curbing emissions of carbon dioxide (CO₂), which is believed by many scientists to be a major contributor to global warming, is one of the top priority issues that must be addressed by automobile manufacturers. Automakers have set their own strategies to improve fuel economy and to reduce CO₂ emissions. Some of them include integrated approaches, focusing on not only improvement of vehicle technology, but also human factors (eco-driving support for drivers) and social and transportation factors (traffic management by intelligent transportation systems [ITS]). Among them, electric vehicles (EVs) will be a key contributor to attaining the challenging goal of CO₂ reduction. Mass deployment of EVs is required to achieve a zero-emission society. To accomplish that, new advanced technologies, new business schemes, and new partnerships are required.
Technical Paper

Engine Application of a Battery Voltage-Driven DI Fuel Injection System

2001-03-05
2001-01-0986
Every fuel injection system for DI gasoline engines has a DC-DC converter to provide high, stabile voltage for opening the injector valve more quickly. A current control circuit for holding the valve open is also needed, as well as a large-capacity capacitor for pilot injection. Since these components occupy considerable space, an injector drive unit separate from the ECU must be used. Thus, there has been a need for a fuel injection system that can inject a small volume of fuel without requiring high voltage. To meet that need, we have developed a dual coil injector and an opening coil current control system. An investigation was also made of all the factors related to the dynamic range of the injector, including static flow rate, fuel pressure, battery voltage and harness resistance. Both efforts have led to the adoption of a battery voltage-driven fuel injector.
Technical Paper

Development of an Electric Concept Vehicle with a Super Quick Charging System

1992-02-01
920442
Recent environmental concerns such as atmospheric pollution and energy conservation have intensified the need to develop pollution-free, energy-efficient vehicles. One such solution is the electric automobile which draws its power from rechargeable batteries. There are few vehicles on the road today because present batteries can store very little energy compared with that of a tank of gasoline. To obtain adequate range, this concept vehicle adopts a new battery which can be recharged to 40% of capacity in six minutes. This super quick charging system makes it possible to recharge the batteries at an electric recharging station just as gasoline-powered vehicles are refilled at service stations. The electric concept vehicle also has improved aerodynamics, reduced rolling resistance and a lighter curb weight, which help to assure adequate range.
Technical Paper

High Power Density Motor and Inverter for RWD Hybrid Vehicles

2011-04-12
2011-01-0351
This paper describes the motor and inverter of Nissan's newly developed parallel hybrid system for rear-wheel-drive hybrid vehicles. The new system incorporates a high-power lithium-ion battery and a one-motor-two-clutch powertrain to achieve both highly responsive acceleration and better fuel economy. As the main components of the hybrid system, both the motor and the inverter have been developed and are manufactured in house to attain high power density for providing responsive acceleration, a quiet EV drive mode and improved fuel economy. Because the motor is located between the engine and the transmission, it had to be shortened to stay within the length allowed for the powertrain. The rotary position sensor and clutch actuator are located inside the rotor to meet the size requirement. High-density winding of square-shaped wire and a small power distribution busbar also contribute to the compact configuration.
Technical Paper

Development of “Hybrid EPS”

2011-04-12
2011-01-0564
Hydraulic power steering is applied for petrol and diesel models of Infinity M series to provide supreme feeling of steering. Power assist of hydraulic power steering (here after called HPS), however, does not work when hybrid vehicle is in EV drive mode because the engine, which is the power source stops and the power is not supplied. Electric Power Steering (hereafter called EPS), therefore, “MUST” be installed to assist the power. Here comes the need that Nissan has developed our Hybrid EPS for Infinity M Hybrid model to keep providing supreme feeling of steering of hydraulic power steering without huge packaging change from the standard packaging of petrol & diesel models with hydraulic power steering. Our Hybrid EPS is the 1st hybrid EPS system in the world that is effectuated by oil pressure, and succesively realized by unique and excellent technology of Nissan.
Technical Paper

Improvement of Practical Electric Consumption by Drag Reducing under Cross Wind

2016-04-05
2016-01-1626
Reducing vehicle fuel consumption has become one of the most important issues in recent years in connection with environmental concerns such as global warming. Therefore, in the vehicle development process, attention has been focused on reducing aerodynamic drag as a way of improving fuel economy. When considering environmental issues, the development of vehicle aerodynamics must take into account real-world driving conditions. A crosswind is one of the representative conditions. It is well known that drag changes in a crosswind compared with a condition without a crosswind, and that the change depends on the vehicle shape. It is generally considered that the influence of a crosswind is relatively small since drag accounts for a small proportion of the total running resistance. However, for electric vehicles, the energy loss of the drive train is smaller than that of an internal combustion engine (ICE) vehicle.
Technical Paper

Technologies for Reducing Cold-Start Emissions of V6 ULEVs

1997-02-24
971022
New technologies are needed to reduce cold-start emissions in order to meet the more stringent regulations that will go into effect in Europe (EC2000 or EC2005) and in California (ULEV), especially for larger engines such as 6- and 8-cylinder units. One new technology in this regard is the electrically heated catalyst (EHC). However, the use of EHCs alone is not sufficient to achieve the necessary reduction in emissions. This paper discusses techniques for effectively combining the elements of an EHC system, including the introduction of secondary air into the exhaust, improved control of the air/fuel ratio, and an electric power supply method for EHCs. It is shown that it is more effective to promote exothermic reactions in the exhaust manifold than at the EHC. A suitable method for this purpose is to introduce secondary air into the exhaust near the exhaust valves.
Technical Paper

Development of a Performance Prediction Program for EVs Powered by Lithium-ion Batteries

1997-02-24
970239
The performance capabilities which hold the key to the acceptance of electric vehicles (EVs) includes range and acceleration. Range can be effectively extended by increasing the size of the batteries used, but it requires a trade-off with acceleration performance which deteriorates due to the increased weight. The FEV-II and Prairie Joy EV exhibited at the 1995 Tokyo Motor Show were equipped with high-performance lithium-ion batteries that achieve both high energy and power densities, to provide an excellent balance of range and acceleration. Futher more, the batteries exceptionally high charging efficiency enables them to accept regenerative energy effectively. This feature improves range, and also allows the battery state of charge (SOC) to be determined accurately. This characteristic was used to develop a highly accurate battery model which was incorporated in a simulation program for predicting EV performance.
Technical Paper

Development of a Lithium-ion Battery System for EVs

1997-02-24
970238
This paper presents a lightweight, high-performance Lithium-ion Battery System developed jointly by Nissan Motor Co. and Sony Corp. for electric vehicle (EV) use. Electric vehicles are generally powered by a battery pack consisting of numerous cells connected in a series. Management techniques to elicit the maximum performance of the battery pack are needed, including a function for monitoring individual cells to prevent them from over-discharging. Because of high cell voltage, lithium-ion batteries enable the number of cells in a battery pack to be greatly reduced compared with other types of battery systems. They also allow accurate detection of the battery State of Charge (SOC) based on the battery voltage. These characteristics are conducive to the application of battery pack management technology. These concepts provided the basis for the development of a Lithium-ion Battery System for EV application.
Technical Paper

Stabilized Combustion in a Spark Ignited Engine through a Long Spark Duration

1985-02-01
850075
An investigation has been done on the relationship between spark ignition characteristics and combustion stability in a gasoline engine. The spark discharge parameters examined were the spark current, energy, and duration. It has been found that lengthening the spark discharge duration is particularly effective in achieving stabilized combustion. A longer spark duration provides a continued supply of electric energy as kinetic energy to the mixture around the spark gap. The analytical results of a constant volume combustion chamber test verify that a longer spark duration promotes flame initiation and makes reliable flame propagation possible. The length of the spark duration is regarded as the period from ignition to the onset of combustion pressure rise. The results of a combustion pressure analysis reveal that the spark duration must be longer than the heat release delay.
Technical Paper

Development of a Lithium-ion Battery System for HEVs

2000-03-06
2000-01-1057
This paper describes a high-power lithium-ion battery system that has been newly developed for application to hybrid electric vehicles (HEVs). The battery system was designed on the premise of an underfloor location so as to avoid sacrificing interior spaciousness while providing the power output and recharge performance required by the hybrid propulsion system. To meet these requirements, efforts were made to increase the specific power and to reduce the heat generation of the battery to previously unattained levels. As a result, exceptionally high specific power of 1,200 W/kg per cell, battery pack power of 25kW at 20% state of charge (SOC), and high charge/discharge efficiency of more than 95% in the urban driving schedule has been achieved. The battery pack is composed of two box-shaped modules designed with a low height in consideration of underfloor mountability.
Technical Paper

Development of the Nissan Fuel Cell Vehicle

2000-04-02
2000-01-1584
Nissan has recently developed and begun driving tests of a fuel cell vehicle equipped with a methanol reformer that produces hydrogen through the use of a catalyst to induce chemical reactions between methanol and water. With this onboard fuel cell system, only methanol in the form of a liquid fuel needs to be supplied, making the system highly practical as an automotive powertrain for near-future application. The Nissan Fuel Cell Vehicle (FCV) adopts a high-efficiency neodymium magnet synchronous traction motor combined with lithium-ion batteries that enable the vehicle to achieve optimum electric power by switching between a fuel cell-powered driving mode and a battery-powered driving mode. This presentation will cover the current status of the FCV development program and driving test results.
Technical Paper

Linear-shaped Si-Ge thermoelectric module

2000-06-12
2000-05-0053
A linear-shaped module based on Si-Ge alloys has been made for thermoelectric generation. The module is designed for generating electricity by exhaust heat of, e.g., plants, furnaces or automobiles. The module consists of 9 couples of p- and n-type Si-Ge alloy-based thermoelectric semiconductors. Carbon layers are made on both sides of the p- and n-type elements, and then the elements are electrically connected in series using Mo electrodes by blazing method. The size of the module is approximately 3.5 mm in width, 70 mm in length and 9.3 mm in height. Maximum power of the module was 2.0 W at a temperature difference of 509 K between the hot and cold sides of the module. A variation of generating power was measured for 150 modules. Maximum power of every module-block consisting of 10 modules was evaluated at a temperature difference of 400 K. The maximum power of the module-blocks was varied from 6.9 W to 8.7 W.
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