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Technical Paper

Development of the Full Active Suspension by Nissan

1990-09-01
901747
Nissan has developed a hydraulic active suspension which uses an oil pump as its power source to produce hydraulic pressure that negates external forces acting on the vehicle. As a result, the suspension system is able to control vehicle movement freely and continuously. This control capability makes it possible to provide higher levels of ride comfort and vehicle dynamics than are obtainable with conventional suspension systems. The major features of the hydraulic system include: (1) active bouncing control using a skyhook damper, (2) a frequency-sensitive damping mechanism and (3) active control over roll, dive and squat.
Technical Paper

Trends in Vehicle Information Displays in the Multimedia Era

1998-10-19
98C035
Flat panel displays for automobiles are facing a new era with the development of navigation systems. As navigation systems become more important as driver's assistance devices, development of birds-eye-view and 3D displays continues, as well as improvements for larger display screens and higher mounting positions. In response to the progress of mobile multimedia technologies, demands for larger display screens and larger aspect ratios have been increasing. Significance for improvements to anti-glare features or view angles has increased as they provide better visibility and the increase layout options. The use of human machine information interaction, which interfaces visual, audio and tactile senses, makes it possible to realize safer, more convenient and comfortable multimedia era vehicle
Technical Paper

Impact Simulation of the CFRP Structure for a GT-Car

2003-10-27
2003-01-2768
CFRP (Carbon Fiber Reinforced Plastic) materials have been extensively used in racing cars because of its high stiffness and lightweight. Recently, car crash safety is becoming increasingly important even for racing cars. CFRP has also a merit on crash safety because it offers the freedom to set the material characteristics where needed and the needless of considering remaining length after the impact. In this analysis, a multi-layered shell material is applied to reproduce the crash characteristics of the CFRP structure. Fundamental crash test data of simple specimens are used to verify the material characteristics of CFRP, and applied to the Crash-Box of a Nissan GT500 racing car. The simulation showed good correlation with the actual test, and the final design was based on these analyses without the need of repeating impact tests.
Technical Paper

Validation of SID2s Dummy FE-Model and Study of Relation between Design Parameter and Injury

2003-10-27
2003-01-2820
The accuracy of FE (Finite Element) side impact dummy characteristics is important when using FE vehicle model for vehicle development. This study evaluated the response characteristics of FE SID-lls dummy (5TH female) model that was developed by FTSS using FE code PAM-CRASH™. This paper will describe improvements of computational evaluation method and FE dummy model in the sled tests simulated interior. For the various impact conditions, good correlation between FE calculation and the sled test results was obtained.
Technical Paper

Analysis of Rollover Restraint Performance With and Without Seat Belt Pretensioner at Vehicle Trip

2002-03-04
2002-01-0941
Eight rollover research tests were conducted using the 2001 Nissan Pathfinder with a modified FMVSS 208 dolly rollover test method where the driver and right front dummy restraint performance was analyzed. The rollover tests were initiated with the vehicle horizontal, not at a roll angle. After the vehicle translated laterally for a short distance, a trip mechanism was introduced to overturn the vehicle. Retractor, buckle, and latch plate performance in addition to the overall seat belt performance was analyzed and evaluated in the rollover test series. Retractor pretensioners were activated near the rollover trip in three of the tests to provide research data on its effects. Various dummy sizes were utilized. The test series experienced incomplete data collection and a portion of the analog data was not obtained. National Automotive Sampling System (NASS) data was also analyzed to quantify the characteristics of real world rollovers and demonstrated the benefits of restraint use.
Technical Paper

Analysis of Interior Airflow in a Full-Scale Passenger-Compartment Model Using a Laser-Light-Sheet Method

1992-02-01
920206
Flow velocity distributions in the passenger compartment were measured from visualized images of particle flow paths obtained with a full-scale model. The flow paths were visualized using an approach that combined a particle tracing method with a pulse-laser light technique. Air was used as the fluid medium with the full-scale passenger compartment model and water was used as the fluid medium with a one-fourth scale model. A comparison of the results obtained with the two models confirmed that there was good agreement between the flow velocity distributions. Using the full-scale model, measurements were also made of the flow velocity distributions when two dummies were placed in the front-seats.
Technical Paper

Application of CAP to Analyze Mechanisms Producing Dummy Injury Readings under U.S. Side Impact Test Conditions

2011-04-12
2011-01-0014
Evaluations of dummy injury readings obtained in regulatory crash tests and new car assessment program tests provide indices for the development of crash safety performance in the process of developing new vehicles. Based on these indices, vehicle body structures and occupant restraint systems are designed to meet the required occupant injury criteria. There are many types of regulatory tests and new car assessment program tests that are conducted to evaluate vehicle safety performance in side impacts. Factoring all of the multiple test configurations into the development of new vehicles requires advanced design capabilities based on a good understanding of the mechanisms producing dummy injury readings. In recent years, advances in computer-aided engineering (CAE) tools and computer processing power have made it possible to run simulations of occupant restraint systems such as side airbags and seatbelts.
Technical Paper

HBMC (Hydraulic Body Motion Control System) for Production Vehicle Application

2011-04-12
2011-01-0563
In order to satisfy increasing customer demands on ride quality as well as expectations for off-road performance of sport-utility vehicles (SUVs), it is necessary to develop technologies which offer enhanced levels of both performances. For ride quality, it is important to minimize body roll angle during cornering, which is achieved by suppressing suspension travel, and also to reduce vertical motion during straight-ahead travel. While for off-road performance, it is necessary to allow a long suspension stroke to allow a high level of off-road traction by delivering driving force reliably to the surface. These two performance parameters require a tradeoff with respect to vehicle roll stiffness. To reconcile these conflicting performance requirements, for first time in the world we adopted for production vehicles the system which connects the four shock absorbers together.
Technical Paper

Appling CAE to Understand the Causality of Dummy Neck Injury Readings

2011-04-12
2011-01-1069
The progress of computer technology and CAE methodology makes it possible to simulate dummy injury readings in vehicle crash simulations. Dummy neck injuries are generally more difficult to simulate than injuries to other regions such as the head or chest. Accordingly, improving the accuracy of dummy neck injury data is a major concern in frontal occupant safety simulations. This paper describes the use of an advanced airbag modeling methodology to improve the accuracy of dummy neck injury readings. First, the following items incorporated in the advanced airbag model are explained. (1) The Finite Point Method (FPM) is used to simulate the flow of gas. (2) A folding model is applied to simulate the folded condition. (3) The fabric material properties used in the simulation take into account anisotropy in the fiber directions and the nonlinear, hysteresis characteristics of stiffness.
Technical Paper

Investigation of a Test Method to Reproduce Car-to-Car Side Impacts

2020-04-14
2020-01-1221
A side impact is one of the severest crash configurations among real-world accidents. In the US market, even though most vehicles have achieved top ratings in crash performance assessment programs in recent years, there has hardly been any sign of a decline in side-impact fatalities for the last few years, according to statistics retrieved from the National Highway Traffic Safety Administration’s Fatality Analysis Reporting System. In response to this trend, the Insurance Institute for Highway Safety (IIHS) is planning to introduce a new test protocol for side impact assessment. One of the points to be clarified in current side impact tests is whether the present side moving deformable barrier (MDB), which includes the barrier face and cart, faithfully reproduces a real-world car-to-car crash.
Technical Paper

Development of Laser-Textured Dull Steel Sheets with Superior Press Formability

1993-03-01
930808
Surface roughness of steel sheet for automotive use is one of the most important control items, because the surface roughness influences image clarity of painted surface, press formability and easiness in handling during manufacturing and processing of steel sheets. Laser texturing technology is introduced into a roll finishing process of cold rolling, and new type of regular surface roughness profile can be processed on the surface of steel sheets. Effective application method of this technology is investigated at the present day. In Japan, Laser-textured dull steel sheets are used for outer-panels of automotive body as the first application. And image clarity after painting of outer panels has been successful in improving. Nowadays, Laser texturing technology is actually used for manufacturing the high image clarity steel sheets, and they are manufactured in large quantities. Another application of Laser texturing technology is for the inner parts which require pressformability.
Technical Paper

Factoring Nonlinear Kinematics into New Suspension Design: A CAE Approach to Vehicle Roll Dynamics

1994-03-01
940871
Over the past several decades, vehicle dynamics have been treated mainly on the basis of linear theories. An actual vehicle, however, also shows nonlinear properties such as roll behavior induced by movement of the roll axis. The purpose of this study was to investigate the vehicle roll dynamics in the nonlinear range. Suspensions were divided into two categories and computer-aided engineering (CAE) was used to conduct analyses of complicated kinematics. The results obtained provided theoretical support for designing the Multi-Link Beam Rear Suspension, a new type of suspension for front-wheel-drive cars.
Technical Paper

Evaluation and Improvement of Vehicle Roll Behavior

1997-02-24
970093
Vehicle roll behavior has a large influence on how drivers evaluate handling performance. This paper describes an approach to quantifying roll behavior experimentally and presents a method for designing suspension properties to improve the sensation of roll. In this study, it was found that using pitch motion as an evaluation index results in good correspondence with subjective evaluations. To obtain acceptable roll behavior, it is important to control pitch motion during roll to a lower mode at the front end relative to the rear. This desirable behavior can be achieved by designing suitable roll center characteristics, nonlinear load changes and damping force coefficients.
Technical Paper

Multi-parameter, Multi-objective Optimization of Injury Indexes of Vehicle Crash Models

2005-04-11
2005-01-1302
This paper presents a method for optimizing occupant restraint system parameters in vehicle frontal crashes. Simulation models incorporating restraint systems and dummies are used for predicting injury indexes. A full-scale survey of all of the design parameters related to the injury indexes would require a vast number of simulations. Therefore, the Design of Experiments (DOE) method involving a minimum number of experiments is more realistic. However, dummy behavior often shows discontinuity if the dummy comes in contact with the steering wheel, so it is not predicted well with usual DOE methods. This paper shows how to incorporate such discontinuity in a DOE study and how to optimize the restraint system parameters to reduce occupant injury indexes. It also discusses the feasibility of this method for integrated optimization of 50th percentile and 5th percentile dummies.
Technical Paper

Analysis of Steering Force at Low Speed

1979-02-01
790739
From the view point of vehicle weight reduction and saving resources, it would be desirable to decrease the steering effort eliminating the assistance of power. Therefore, we have analyzed the steering effort at low vehicle speeds where steering effort is great, and have introduced a theoretical model based on the contact surface deflection recovering process of rolling tires. This deflection comes from the lateral rigidity and the total deflection of tires. The following results were obtained from this study. As the vehicle speed increases, the steering effort decreases exponentially. As the steering speed increases or as the vehicle speed decreases, the steering effort increases and the effort approaches the final value which equals the static steering effort. The static steering effort is not relative to steering speed. These theoretical results are supported by vehicle experiments.
Technical Paper

Automatic Falling Occupant Protecting Net - Preliminary Study

1970-02-01
700452
An automatic, falling, occupant-protecting net is being developed for spreading in front of automobile occupants in the time interval between vehicle impact and occupant collision. The device is designed to counteract forward body acceleration and minimize head, neck, and chest injuries. This device was investigated by sled and barrier tests using anthropomorphic dummies. Significant improvements in occupant kinematics and remarkable reduction in head and chest impact force has been observed. Some problems such as whiplash injury await solution but continuing investigation of proposed measures of correction show that they are not insurmountable.
Technical Paper

New Automotive Applications for Liquid Crystal Displays

1984-02-01
840144
LCD instrument panels incorporating the following new techniques have been developed and put into practical use. The back illumination using white-light cold cathode discharge tubes, coupled with added dye and twisted nematic LCD panels, represents a liquid crystal display with good visibility and high-quality appearance. In addition, a fast display response time of less than 0.1 seconds at −30°C, and a two-toned display on a single segment have been achieved by the adoption of a heating system and three polarizers.
Technical Paper

Influence of Vehicle Deceleration Curve on Dummy Injury Criteria

1988-02-01
880612
This paper discusses the influence of variations in the vehicle deceleration curve on dummy injury criteria for a passive seat belt-restrained dummy using MVMA-2D crash victim simulation and sled tests for frontal crash analysis. The MVMA-2D simulation and sled tests verified that the vehicle deceleration curve exhibiting the higher Residual Deformation (RD) produces smaller dummy injury criteria. Also, using MVMA-2D simulation, the peak levels of the first and second waves were changed as parameters to ensure accurate evaluation of the influence of the deceleration curve on dummy injury criteria. Moreover, this paper also discusses Nissan's use of both occupant kinematic simulation and vehicle structural sisulation for frontal crash in the development of its vehicles.
Technical Paper

Implications of Contingency Planning Support for Weather and Icing Information

2003-06-16
2003-01-2089
A human-centered systems analysis was applied to the adverse aircraft weather encounter problem in order to identify desirable functions of weather and icing information. The importance of contingency planning was identified as emerging from a system safety design methodology as well as from results of other aviation decision-making studies. The relationship between contingency planning support and information on regions clear of adverse weather was investigated in a scenario-based analysis. A rapid prototype example of the key elements in the depiction of icing conditions was developed in a case study, and the implications for the components of the icing information system were articulated.
Technical Paper

Evaluation of Equivalent Temperature in Vehicle Cabin by a Mesh-Free Simulation—Part 3: Evaluation of Equivalent Temperature under Transient Heating Condition

2022-03-29
2022-01-0192
This paper describes the equivalent temperature based on the mesh-free simulation proposed by the previous papers (Part1 and Part2) under the transient heating condition in a 3D-CAD vehicle cabin including the thermal manikin which takes into account the clothing shape. For this purpose, firstly, the experiments of vehicle cabin measuring for the thermal environment including the equivalent temperature are carried out under the transient heating condition. Then, the calculated results of the thermal environment in the vehicle cabin are compared with time series experimental data under the transient condition. They correspond to the experiments including transient changes well. The transient calculated equivalent temperature of thermal manikin is also compared with experiments. As a result, since it is difficult to control the thermal manikin ideally in the experiment, it is difficult to compare the transient behavior.
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