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Technical Paper

Global Failure Criteria for SOFC Positive/Electrolyte/Negative (PEN) Structure

2007-04-16
2007-01-0997
Due to mismatch of the coefficients of thermal expansion (CTE) of various layers in the PEN (positive/electrolyte/ negative) structures of solid oxide fuel cells (SOFC), thermal stresses and warpage on the PEN are unavoidable due to the temperature changes from the stress-free sintering temperature to room temperature during the PEN manufacturing process. In the meantime, additional mechanical stresses will also be created by mechanical flattening during the stack assembly process. In order to ensure the structural integrity of the cell and stack of SOFC, it is necessary to develop failure criteria for SOFC PEN structures based on the initial flaws occurred during cell sintering and stack assembly.
Technical Paper

Characterization of the Fracture Toughness of TRIP 800 Sheet Steels Using Microstructure-Based Finite Element Analysis

2009-04-20
2009-01-0800
Recently, several studies conducted by automotive industry revealed the tremendous advantages of Advanced High Strength Steels (AHSS). TRansformation Induced Plasticity (TRIP) steel is one of the typical representative of AHSS. This kind of materials exhibits high strength as well as high formability. Analyzing the crack behaviour in TRIP steels is a challenging task due to the microstructure level inhomogeneities between the different phases (ferrite, bainite, austenite, martensite) that constitute these materials. This paper aims at investigating the fracture resistance of TRIP steels. For this purpose, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. Uniaxial tensile tests on TRIP 800 sheet notched specimens were also conducted and tensile properties and R-curves (Resistance curves) were determined.
Technical Paper

Effect of Windshield Design on High Speed Impact Resistance

2000-10-03
2000-01-2723
An axisymmetric finite element model is generated to simulate the windshield glass damage propagation subjected to impact loading of a flying object. The windshield glass consists of two glass outer layers laminated by a thin poly-vinyl butyral (PVB) layer. The constitutive behavior of the glass layers is simulated using brittle damage mechanics model with linear damage evolution. The PVB layer is modeled with linear viscoelastic solid. The model is used to predict and examine through-thickness damage evolution patterns on different glass surfaces and cracking patterns for different windshield designs such as variations in thickness and curvatures.
Technical Paper

Effect of Glazing System Parameters on Glazing System Contribution to a Lightweight Vehicle's Torsional Stiffness and Weight

2000-10-03
2000-01-2719
A finite element model of a lightweight vehicle body-in-white has been developed to study the contribution of a lightweight vehicle's glazing system to its overall structural rigidity. This paper examines the effect of the glazing thickness and glazing molding stiffness on the glazing system contribution to a lightweight vehicle's torsional rigidity. The individual stiffness contributions of the front and back glazing were determined, as well as the weight of the glazing as a function of its thickness. In the first set of analyses detailed in this paper, the torsional and bending loadcase was investigated by comparing the baseline model to a no-glass model. It was shown that the glazing system contributes significantly to the overall structural rigidity of the auto-body. The difference was mainly in the torsional rigidity which was 12.4% more rigid than the no-glass model. The bending rigidity was only increased by 0.5% in the glazing model.
Technical Paper

Measurement of Biaxial Strength of New vs. Used Windshields

2000-10-03
2000-01-2721
This paper presents the strength data for conventional automotive windshields in both the new and used conditions. More specifically, the biaxial strength of outer surface of curved and symmetrically laminated windshield, measured in biaxial flexure, is reported. The relative contributions of inplane membrane stress, which can be significant for new windshields, and bending stress are quantified with the aid of strain gauge rosettes mounted on both the outer and inner surfaces of windshield. The strength distribution for new and used windshields, based on Weibull distribution function, is found to be multimodal indicating more than one family of surface flaws. Depending on handling damage during manufacturing, assembly and installation processes, the low strength region of new windshields can approach that of used windshields with 50,000+ road miles!
Journal Article

Applicability of Micromechanics Model Based on Actual Microstructure for Failure Prediction of DP Steels

2009-04-20
2009-01-0469
In this paper, various micromechanics models based on actual microstructures of DP steels are examined in order to determine the reasonable range of martensite volume fraction where the methodology described in this study can be applied. For this purpose, various micromechanics-based finite element models are first created based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite and martensite phases and also the influence of voids in the ferrite phase on the overall ductility of DP steels.
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