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Technical Paper

Investigation of the Impacts of Spark Plug Orientation on Combustion Stability under Lean SI Operation

2020-04-14
2020-01-1121
The increasingly stringent restrictions on vehicle emissions and fuel consumption are driving the development of gasoline engines towards lean combustion. Increasing ignition energy has been considered an effective way to achieve lean operation conditions. To further improve the lean limit of engine combustion, the influence of the spark plug orientation on the combustion stability under lean operation should be explored. In this investigation, the original machine spark plug orientation, 90 degrees clockwise rotation, and 180 degrees clockwise rotation are studied to analyze the impact of spark plug orientation. The combustion experiment was carried out under the condition of low excess air ratio of the original machine and high excess air ratio with a 450 mA high energy ignition.
Technical Paper

Effect of Spray Characteristics on the Combustion Process in an Optical Engine

2020-04-14
2020-01-0288
Flash boiling is considered a useful method in enhancing the liquid fuel jet break-up and spray atomization process for internal combustion engine applications. Spray atomization efficiency plays a vital role in the combustion process. Although some researches have demonstrated that flash boiling has the potential to improve the combustion efficiency and optimize emission-related issues, the effect of flash boiling spray characteristics on the combustion process has not been fully investigated. In this paper, spray characteristics and its related combustion process were studied via various non-intrusive diagnostics methods. The spray and combustion process under different test conditions were studied using an optical engine. It was found that by using flash boiling atomization, the combustion duration was reduced and IMEP enhanced significantly. Experimental results have built the relationship between flash boiling spray characteristics and the combustion performance in the engine.
Technical Paper

Influence of Port Water Injection on the Combustion Characteristics and Exhaust Emissions in a Spark-Ignition Direct-Injection Engine

2020-04-14
2020-01-0294
It is well known that engine downsizing is still the main energy-saving technology for spark-ignition direct-injection (SIDI) engine. However, with the continuous increase of the boosting ratio, the gasoline engine is often accompanied by the occurrence of knocking, which has the drawback to run the engine at retarded combustion phasing. Besides, in order to protect the turbine blades from being sintered by high exhaust temperature, the strategies of fuel enrichment are often taken to reduce the combustion temperature, which ultimately leads to a high level of particulate number emission. Therefore, to address the issues discussed above, the port water injection (PWI) techniques on a 1.2-L turbocharged, three-cylinder, SIDI engine were investigated. Measurements indicate that the optimization of spark timing has a significant impact on its performance.
Technical Paper

Numerical Investigation of the Effects of Port Water Injection Timing on Performance and Emissions in a Gasoline Direct Injection Engine

2020-04-14
2020-01-0287
Port water injection is considered as a promising strategy to further improve the combustion performance of internal combustion engines for its benefit in knock resistance by reducing the cylinder temperature. A thorough investigation of the port water injection technique is required to fully understand its effects on the engine combustion process. This study explores the potential of the port water injection technique in improving the performance of a turbo charged Gasoline Direct Injection engine. A 3D computational fluid dynamics model is applied to simulate the in-cylinder mixing and combustion for this engine both with and without water injection. Different water injection timings are investigated and it is found that the injection timing greatly effects the mass of water which enters the combustion chamber, both in liquid and vapor form.
Technical Paper

Investigation of Flash Boiling Spray and Combustion in SIDI Engine under Low-Speed Homogeneous Lean Operation

2021-04-06
2021-01-0467
Homogeneous lean combustion is expected to be a key technology to further improve the combustion and reduce emissions of spark-ignition direct-injection engines. The application of lean combustion is facing many challenges such as slow flame propagation and combustion fluctuations. Under severe operating conditions such as low-speed lean-burn conditions, the weak in-cylinder airflow worsens the fuel and air mixing yielding difficulties in stable flame kernel initiation and consequently deteriorating flame propagation. In this study, the effect of flash boiling spray on flame kernel generation, flame propagation, engine performance, and exhaust emissions of the spark ignition direct injection (SIDI) engine under homogenous lean-burn conditions are investigated. A single-cylinder four-stroke optical SIDI engine was used in this study. The in-cylinder flash boiling and subcooled sprays during engine operation were compared using the Mie scattering technique.
Technical Paper

Combustion and Emissions Improved by Using Flash Boiling Sprays and High-Energy Ignition Technologies in an Ethanol-Gasoline Optical Engine

2021-04-06
2021-01-0472
To alleviate the shortage of petroleum resources and the air pollution caused by the burning of fossil fuels, the development of renewable fuels has attracted widespread attention. Among the various renewable fuels, ethanol can be produced from biomass and does not require much modification when applied to practical engines, so it has been widely used. However, ethanol fuel has a higher heat of vaporization than gasoline, it is difficult to evaporate and atomize under cold start conditions. Besides, the catalyst has not reached the conversion temperature at this time, resulting in lower conversion efficiency. These factors all lead to higher pollutant emission levels in ethanol-gasoline blends. To solve the above problems, this research used visualization techniques to compare the effects of flash boiling and high-energy ignition technologies on the in-cylinder combustion process and pollutant emission of ethanol-gasoline blends fuel.
Technical Paper

Characteristics of Impinging Spray and Corresponding Fuel Film under Different Injection and Ambient Pressure

2019-04-02
2019-01-0277
It has been found that the spray impingement on piston for SIDI engines significantly influences engine emission and combustion efficiency. Fuel film sticking on the wall will dramatically cause deterioration of engine friction performance, incomplete combustion, and substantial cycle-to-cycle variations. When increasing the injection pressure, these effects are more pronounce. Besides, the ambient pressure also plays an important role on the spray structure and influences the footprint of impinging spray on the plate. However, the dynamic behavior of impinging spray and corresponding film was not investigated thoroughly in previous literature. In this study, simultaneous measurements of macroscopic structure (side view) and its corresponding footprint (bottom view) of impinging spray was conducted using a single-hole, prototype injector in a constant volume chamber.
Technical Paper

Study of Flash Boiling Spray Combustion in a Spark Ignition Direct Injection Optical Engine Using Digital Image Processing Diagnostics

2019-04-02
2019-01-0252
Flash boiling spray has been proven to be a useful method in providing finer fuel droplet and stronger evaporation in favor of creating a homogeneous fuel-air mixture. Combustion characteristics of flash boiling spray are thus valuable to be investigated systematically for aiding the development of efficient internal combustion system. An experimental study of flash boiling spray combustion in a SIDI optical engine under early injection has been conducted. The fuel, Iso-octane, was used across all tests. Three fuel spray conditions experimented in the study: normal liquid, transitional flash boiling and flare flash boiling sprays, within each case that Pa/Ps ratio was set in (>1), (0.3~1), and (<0.3) respectively. A small quartz insert on the piston enables optical access for observing combustion process; non-intrusive measurements on flame radicals has been carried out using a high-speed color camera.
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