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Journal Article

Analyzing the Cycle-to-Cycle Variations of Vapor and Liquid Phases of Evaporating SIDI Sprays via Proper Orthogonal Decomposition Technique

2015-09-01
2015-01-1901
In this study, the spray characteristics of three multi-hole injectors, namely a 2-hole injector, a 4-hole injector, and a 6-hole injector were investigated under various superheated conditions. Fuel pressure was kept constant at 10MPa. Fuel temperature varied from 20°C to 85°C, and back pressure ranged from 20kPa to 100kPa. Both liquid phase and vapor phase of the spray were investigated via laser induced exciplex fluorescence technique. Proper orthogonal decomposition technique was applied to analyze the cycle-to-cycle variations of the liquid phase and vapor phase of the fuel spray separately. Effects of fuel temperature, back pressure, superheated degree and nozzle number on spray variation were revealed. It shows that higher fuel temperature led to a more stable spray due to enhanced evaporation which eliminated the fluctuating structures along the spray periphery. Higher back pressure led to higher spray variation due to increased interaction between spray and ambient air.
Journal Article

In-Flame Soot Sampling and Morphology Analysis in an Optical Spark-Ignition Direct-Injection (SIDI) Engine

2018-04-03
2018-01-1418
Stringent particulate emission regulations are applied to spark-ignition direct-injection (SIDI) engines, calling for a significant in-cylinder reduction of soot particles. To enhance fundamental knowledge of the soot formation and oxidation process inside the cylinder of the engine, a new in-flame particle sampling system has been developed and implemented in a working optical SIDI engine with a side-mounted, wall-guided injection system. Using the sampling probes installed on the piston top, the soot particles are directly sampled from the petrol flame for detailed analysis of particle size distribution, structure, and shape. At the probe tip, a transmission electron microscope (TEM) grid is stored for the soot collection via thermophoresis, which is imaged and post-processed for statistical analysis. Simultaneously, the flame development was recorded using two high-speed cameras to evidence the direct exposure of the sampling grids to the soot-laden diffusion flames and pool fires.
Technical Paper

Experimental Investigation of Injection Strategies to Improve Intelligent Charge Compression Ignition (ICCI) Combustion with Methanol and Biodiesel Direct Injection

2020-09-15
2020-01-2072
Applications of methanol and biodiesel in internal combustion engines have raised widespread concerns, but there is still huge scope for improvement in efficiency and emissions. The brand-new combustion mode, named as Intelligent Charge Compression Ignition (ICCI) combustion, was proposed with methanol-biodiesel dual fuel direct injection. In this paper, effects of injection parameters such as two-stage split-injections, injection timings, injection pressure and intake pressure on engine combustion and emissions were investigated at IMEP = 8, 10, and 12 bar. Results show that the indicated thermal efficiency up to 53.5% and the NOx emissions approaching to EURO VI standard can be obtained in ICCI combustion mode.
Technical Paper

Simultaneous Measurement of the Flame Lift-Off Length on Direct Injection Diesel Sprays Using High Speed Schlieren Imaging and OH Chemiluminescence

2017-10-08
2017-01-2307
Lift-off length is defined as the distance from injector hole to the location where flame stabilized on a high injection pressure direct injection (DI) diesel spray. In this paper we used the high-speed (40 kHz) Schlieren and time-averaged OH chemiluminescence imaging technique to simultaneously measure the flame lift-off locations on a DI diesel spray in an optically accessible and constant-volume combustion vessel. The time-resolved development of the diesel spray acquired from the high-speed Schlieren imaging system enabled us to observe the instantaneous spray structure details of the spray flames. The OH chemiluminescence image obtained from a gated, intensified CCD video camera with different delay and width settings was used to determine the quiescent lift-off length. Experiments were conducted under various ambient temperatures, ambient gas densities, injection pressures and oxygen concentrations.
Technical Paper

Development and Validation of a Binary Surrogate Model for Biodiesel

2017-10-08
2017-01-2326
In the present study a novel surrogate model for biodiesel including methyl decanoate (MD) and methyl crotonate (MC) was proposed and validated. In the binary mixture of surrogate fuel, MD was chosen to represent saturated methyl esters, which exhibited great low-temperature reactivity with typical negative temperature-coefficient (NTC) behavior and MC represented unsaturated components in real biodiesel, which was mainly responsible for soot formation and evolution. The proportion of MD and MC was determined by matching the characteristics such as derived cetane number (DCN), molecular weight (MW), atom number, H/C ratio and unsaturated degree. All of the criterions were calculated by the least square principles and the calculated surrogate of biodiesel was comprised of 92% MD and 8% MC in mole fraction. Furthermore, detailed kinetic model of the surrogate fuel was constructed and developed with modifications, which was composed of 2918 species and 9164 reactions.
Technical Paper

Diesel Spray Characterization at Ultra-High Injection Pressure of DENSO 250 MPa Common Rail Fuel Injection System

2017-03-28
2017-01-0821
High fuel injection pressure has been regarded as a key controlling factor for internal combustion engines to achieve good combustion performance with reduced emissions and improved fuel efficiency. For common-rail injection system (CRS) used in advanced diesel engines, fuel injection pressure can often be raised to beyond 200 MPa. Although characteristics of diesel spray has been thoroughly studied, little work has been done at ultra-high injection pressures. In this work, the characteristics of CRS diesel spray under ultra-high injection pressure up to 250 MPa was investigated. The experiments were conducted in an optically accessible high-pressure and high-temperature constant volume chamber. The injection pressure varied from 50 MPa to up to 250 MPa. Both non-evaporating condition and evaporating condition were studied. A single-hole injector was specially designed for this investigation.
Technical Paper

Experimental Investigation of Fuel Film Characteristics of Ethanol Impinging Spray at Ultra-Low Temperature

2017-03-28
2017-01-0851
Increasing the injection pressure in DISI engine is an efficient way to obtain finer droplets but it will also potentially cause spray impingement on the cylinder wall and piston. Consequently, the fuel film sticking on the wall can dramatically increase the soot emission of the engine especially in a cold start condition. On the other hand, ethanol is widely used as an alternative fuel in DI engine due to its sustainable nature and high octane number. In this study, the fuel film characteristics of single-plume ethanol impinging spray was investigated. The experiments were performed under ultra-low fuel/plate temperature to simulate the cold start condition in cold areas. A low temperature thermostatic bath combined with specially designed heat exchangers were used to achieve ultra-low temperature for both the impinging plate and the fuel. Laser induced fluorescence (LIF) technique was employed to measure the thickness of fuel film deposited on the impinging plate.
Technical Paper

Theoretical and Experimental Studies of Electrospray for IC Engine

2006-04-03
2006-01-1388
The objective of this work was to investigate the potential of the electrostatic atomization for its application in internal combustion engines. In this paper, a theoretical model for secondary breakup of charged droplets was established. The electric force reduces the surface tension of liquid, whereby atomization is promoted. To improve the diesel droplet atomization remarkably by means of electrostatic charge, the charge-mass ratio should be at least at the order of 10-6C/g. In the interest of the practical application conditions in internal combustion engines, the high-pressure injected electrospray was generated and investigated under various injection pressures and electric conditions. By means of the Photron high-speed camera, the special features of electrospray were observed. The micro-characters including the drop size distribution and the variance of the drop diameter in the spray front area were investigated.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Technical Paper

Effect of Injection Pressure on Nozzle Internal Flow and Jet Breakup under Sub-Cooled and Flash Boiling Test Conditions

2019-04-02
2019-01-0286
Injection pressure plays a vital role in spray break-up and atomization. High spray injection pressure is usually adopted to optimize the spray atomization in gasoline direct injection fuel system. However, higher injection pressure also leads to engine emission problem related to wall wetting. To solve this problem, researchers are trying to use flash boiling method to control the spray atomization process under lower injection test conditions. However, the effect of injection pressure on the spray atomization under flash boiling test condition has not been adequately investigated yet. In this study, quantitative study of internal flow and near nozzle spray breakup were carried out based on a two-dimensional transparent nozzle via microscopic imaging and phase Doppler interferometery. N-hexane was chosen as test fluid with different injection pressure conditions. Fuel temperature varied from 112°C to 148°C, which covered a wide range of superheated conditions.
Technical Paper

Heat Transfer Characteristics of Gas Cooler in a CO2 Automobile Heat Pump System

2019-04-02
2019-01-0912
An automobile heat pump system with conventional refrigerant (HFC-134a or HFO-1234yf) suffers significantly diminishment of heating capacity and system efficiency as the ambient temperature decreases. Natural refrigerant CO2 (GWP = 1) is considered as a promising alternative to HFC-134a in automobile air conditioning (MAC) applications with environmentally friendly advantage. In addition, CO2 automobile heat pump system is a promising heat pump technology for EVs with great heating advantages in a cold climate. This study aims to investigate the supercritical heat transfer characteristics of a compact micro-channel gas cooler applied in an automobile CO2 heat pump system. A simulation model of automobile gas cooler was developed by using segment-by-segment method, and validated by experimental results from Series Gas cooler (SGC) and One Gas cooler (OGC) CO2 heat pump systems. The error of heating capacity between calculated results and experimental results was less than 7%.
Technical Paper

Experimental Research on Mixture Distribution of Diesel Premixed Low-Temperature Combustion

2015-09-01
2015-01-1839
The diesel premixed low-temperature combustion mode avoids the generation of thick mixture and the high temperature region in which a great amount of NOx and PM generates. It makes a significant reduction in the emissions of both NOx and PM available at the same time. However, with the quantity of pre-injection increases and the injection time advances, the emission of HC increases significantly, which causes a decrease in the combustion efficiency. Studies have shown that the flame quench caused by too thick or too lean mixture and the oil film on the chamber is the main source for the emission of HC. As a result, understanding the mechanism of atomization and evaporation of the fuel and the formation of the mixture makes significant sense. This paper focuses on the mixture formation process. And the methods of testing the distribution of the mixture, the influential factors and control methods are studied.
Technical Paper

Influence of the Injector Configuration on the Spray Evaporation Characteristics under Superheated Conditions

2015-09-01
2015-01-1900
In spark ignition direct injection (SIDI) engines, the injector configuration plays an important role on influencing the spray atomization and evaporation. In order to optimize the injector configuration to generate a better fuel spray, the further study to understand the effect of injector configuration is needed. In this study, the influence of the hole length to diameter ratio (L/D) on the fuel spray evaporation is investigated in a constant volume chamber under various operating conditions. The laser induced exciplex fluorescence (LIEF) technique is utilized to capture the vapor fluorescence signal of fuel spray. The fuel sprays with the fuel temperature ranging from 45°C to 85°C and ambient pressure ranging from 20kPa to 100kPa are investigated to study the influences of superheated degree (SD) on the spray evaporation.
Technical Paper

Analysis of Thermal Efficiency Improvement of a Highly Boosted, High Compression Ratio, Direct-Injection Gasoline Engine with LIVC and EIVC at Partial and Full Loads

2015-09-01
2015-01-1882
The improvement mechanism of fuel consumption at partial and full loads of a boosted direction-injection gasoline engine with the elevated geometrical compression ratio and Miller cycle by either early or late intake valve closing (EIVC or LIVC) are analyzed based on the first law of thermodynamics and one dimensional engine simulation. An increase in geometric compression ratio increases the theoretical thermal efficiency for all the operating loads, but deteriorates the fuel economy at full loads, owing primarily to the full-load knock limit. Use of Miller cycle improves the fuel economy for both the partial and full load operations by reducing the pumping loss and optimizing the combustion phasing, respectively. A comparison between EIVC and LIVC on the influencing factors on the thermal efficiency at the partial load shows that EIVC leads to higher mechanical efficiency and less heat transfer loss than LIVC, and hence its efficiency improvement is superior over LIVC.
Technical Paper

Characteristics of Impinging Spray and Corresponding Fuel Film under Different Injection and Ambient Pressure

2019-04-02
2019-01-0277
It has been found that the spray impingement on piston for SIDI engines significantly influences engine emission and combustion efficiency. Fuel film sticking on the wall will dramatically cause deterioration of engine friction performance, incomplete combustion, and substantial cycle-to-cycle variations. When increasing the injection pressure, these effects are more pronounce. Besides, the ambient pressure also plays an important role on the spray structure and influences the footprint of impinging spray on the plate. However, the dynamic behavior of impinging spray and corresponding film was not investigated thoroughly in previous literature. In this study, simultaneous measurements of macroscopic structure (side view) and its corresponding footprint (bottom view) of impinging spray was conducted using a single-hole, prototype injector in a constant volume chamber.
Technical Paper

The Effects of Injection Strategies on Particulate Emissions from a Dual-Injection Gasoline Engine

2019-01-15
2019-01-0055
European standards have set stringent PN (particle number) regulation (6×1011 #/km) for gasoline direct injection (GDI) engine, posing a great challenge for the particulate emission control of GDI engines. Dual-injection, which combines direct-injection (DI) with port-fuel-injection (PFI), is an effective approach to reduce particle emissions of GDI engine while maintaining good efficiency and power output. In order to investigate the PN emission characteristics under different dual-injection strategies, a DMS500 fast particle spectrometer was employed to characterize the effects of injection strategies on particulates emissions from a dual-injection gasoline engine. In this study, the injection strategies include injection timing, injection ratio and injection pressure of direct-injection.
Technical Paper

System Characteristics of Direct and Secondary Loop Heat Pump for Electrical Vehicles

2018-04-03
2018-01-0063
The electricity energy consumption for passenger cabin heating can drastically shorten the driving range for electric vehicles in cold climates. Mobile heat pump system is considered as an effective method to improve heating efficiency. This study investigates the system characteristics of mobile heat pump systems for electrical vehicle application. Based on KULI thermal management software, simulation models including HFC-R134a direct heat pump (DHP) and secondary loop heat pump (SLHP) were developed. The secondary loop employed in the SLHP includes a coolant pump, an indoor heater core and a plate heat exchanger, instead of an indoor condenser in the DHP. The use of a secondary loop has advantages to improve air outlet temperature uniformity. The simulation models were verified by measured data obtained from calorimeter experiments. By adopting simulation models, the effects of indoor and outdoor temperatures on system performance and cycle characteristics were discussed.
Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Journal Article

Estimation on the Location of Peak Pressure at Quick Start of HEV Engine Employing Ion Sensing Technology

2008-06-23
2008-01-1566
In this paper an estimation method on location of peak pressure (LPP) employing flame ionization measurement, with the spark plug as a sensor, was discussed to achieve combustion parameters estimation at quick start of HEV engines. Through the cycle-based ion signal analysis, the location of peak pressure can be extracted in individual cylinder for the optimization of engine quick start control of HEV engine. A series of quick start processes with different cranking speed and engine coolant temperature are tested for establishing the relationship between the ion signals and the combustion parameters. An Artificial Neural Network (ANN) algorithm is used in this study for estimating these two combustion parameters. The experiment results show that the location of peak pressure can be well established by this method.
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