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In the expansion of composite material application, it is one of the most important subjects in assembly of aircraft structure how drilling of composite/metal stack should be processed in an efficient way. This paper will show the result of development of a drill bit for CFRP/Aluminum-alloy stack by Kawasaki Heavy Industries (KHI) and Sumitomo Electric Hardmetal (SEH). In order to improve workability and economic performance, the drill bit which enables drilling CFRP/Al-alloy stack: at 1 shot; from both directions; without air blow and coolant (just usual vacuuming); was required. A best mix drill bit which has smooth multi angles edge and pointed finishing edge was produced as a result of some trials. Developed drill bit achieved required performance and contributed to large cost reduction, labor hour saving, production speed increase and work environment improvement.

Fiber-optic data links have been developed for use in vehicle navigation systems, especially for the communication of CD data. The links consist of transmitters, receivers, and cable assemblies. The transmitters, which include only LEDs, must have driver circuits on their exteriors. In the receiver section, a PD, an amplifier, and a TTL compatible comparator are all integrated into the custom designed IC which is hermetically sealed into an originally developed metal package. Small optical connectors and heat-resistant plastic fiber cords with sufficient reliability and good operability for automotive uses have also been developed.

Pollution is worsening in cities. The exhaust gas from vehicles is the main cause of air pollution in cities. The major drawback of the diesel engine is the Particulate Matter (PM) contained in the exhaust fumes which is also said to lead to cancer. For about 20 years many tests have been conducted in order to reduce PM in diesel exhaust gas. However the exhaust gas in present diesel engines contains a significant amount of PM. This is because there is no practical material for the Diesel Particulate Filter (DPF). Conventional ceramic materials have problems such as cracking and melting during regeneration and conventional metal materials lack adequate corrosion resistance for practical use. The authors present a new type of DPF made of metal porous matter (Celmet) which is designed with a thermal construction and simple control system in order to solve the problem of diesel exhaust gas.

A new double-layer valve seat insert has been developed for use in high performance diesel engine of passenger car. The seat layer is composed of a sintered alloy of a high wear resistance and a high heat resistance. The base layer is composed of a sintered alloy of a higher heat resistance than that of the seat layer. This double-layer valve seat insert was proven to have good wear resistance and heat resistance in a durability test on the diesel engine with a turbocharger system.