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The ADRAD deployable radiator is in development at Swales Aerospace to provide additional heat rejection area for spacecraft without envelope impact. The ADRAD design incorporates ALPHA loop heat pipes, an aluminum honeycomb radiator with embedded condenser, OSR optical coating, spherical bearing hinges, pyrotechnic release devices and snubbers. This paper describes the design of ADRAD to a set of “generic” GEO requirements, including a nominal heat rejection capacity of 1250 W. Thermal, structural and mechanism considerations are described along with the comprehensive systems approach necessary to produce an integrated subsystem.

The Earth Observing-1 spacecraft, built by Swales Aerospace for NASA's Goddard Space Flight Center (GSFC), was successfully launched on a Boeing Delta-II ELV on November 21, 2000. The EO-1 spacecraft thermal design is a cold bias design using passive radiators, regulated conductive paths, thermal coatings, louvers, thermostatically controlled heaters and multi-layer insulating (MLI) blankets. Five of the six passive radiators were aluminum honeycomb panels. The sixth panel was a technology demonstration referred to as the Carbon Carbon Radiator (CCR) panel. Carbon-Carbon (C-C) is a special class of composite materials in which both the reinforcing fibers and matrix materials are made of pure carbon. The use of high conductivity fibers in C-C fabrication yields composite materials that have high stiffness and high thermal conductivity.

The thermal design and analysis of the Earth Observing-1 (EO-1) spacecraft, built by Swales Aerospace for NASA's Goddard Space Flight Center (GSFC), consisted of a Thermal Synthesis System1 (TSS) geometric math model (GMM) and a SINDA/FLUINT2 thermal math model (TMM). These models took advantage of the submodel capability of TSS and SINDA/FLUINT providing a simplified approach for merging spacecraft and instrument models. In addition to the spacecraft thermal model, there is the Advanced Land Imager (ALI) instrument model by MIT/LL, the Hyperion instrument by TRW, the Atmospheric Corrector (AC) instrument by GSFC, and the New Millenium Program (NMP) experiments. Separate thermal models were developed for each NMP experiment which included, the Pulse Plasma Thruster (PPT) by Primex, Lightweight Flexible Solar Array (LFSA) by Lockheed, X-Band Phased Array by Boeing and the Carbon-Carbon Radiator that was developed as a joint effort between NASA and industry.

This paper describes the flight verification of a nitrogen triple-point Cryogenic Thermal Storage Unit (CTSU), which flew as part of the CRYOTSU payload on STS-95 in late 1998. The CTSU flight unit is a dual-volume device with a 140 cc beryllium cryogenic heat exchanger and a 17 liter stainless steel ambient storage tank. During the flight, the CTSU demonstrated 3 kJ of energy storage at 63.15 K with variable heat loads from 5-9 W. An additional test was performed which demonstrated nitrogen's solid-solid transition at 35 K with 1 kJ of energy storage. The zero-g environment had no measurable impact on CTSU operation.

This paper describes the development, operation and testing of an across-gimbal ambient thermal transport system (GATTS) for carrying cryocooler waste heat across a 2-axis gimbal. The principal application for the system is space-based remote sensing spacecraft with gimbaled cryogenics optics and/or infrared sensors. GATTS uses loop heat pipe (LHP) technology with ammonia as the working fluid and small diameter stainless steel tubing to transport 100–275 W across a two-axis gimbal. The tubing is coiled around each gimbal axis to provide flexibility (less than 0.68 N-m [6 lbf-in] of tubing-induced torque per axis) and fatigue life. Stepper motors are implemented to conduct life cycling and to assess the impact of motion on thermal performance. An LHP conductance of approximately 7.5 W/C was demonstrated at 200 W, with and without gimbal motion. At the time this paper was written, the gimbal had successfully completed over 500,000 cycles of operation with no performance degradation.

This paper describes the Cryogenic Thermal Storage Unit (CTSU) flight experiment, which flew as part of the CRYOTSU payload on STS-95 in late 1998. The CTSU flight unit is a dual-volume nitrogen triple-point device with a 140 cc beryllium cryogenic heat exchanger and a 17 liter stainless steel ambient storage tank. During the 9-day flight, the CTSU completed all testing goals including 22 full freeze-thaw and 18 partial freeze-thaw cycles at power levels from 5-9 W. All tests were successful and demonstrated 3000 J of energy storage at 63.15 K. An additional test was performed which demonstrated nitrogen’s solid-solid transition at 35 K with 1000 J of energy storage. The zero-g environment had no discernible impact on CTSU operation.