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The International Space Station (ISS) Temperature and Humidity Control (THC) system has been designed with the intent of supplying the air cooling needs of various elements from the U.S. Lab heat exchanger assembly. Elements without independent air cooling capability are known as “parasitic” elements; these are Node 1, the Cupola, and the Mini Pressurized Logistics Module (MPLM). Analysis results are presented which show expected temperatures in the MPLM, and Node 1, as various heat loads are present in the respective elements. Analyses within this paper are coordinated with the results obtained from the Development Test of the complex USL/Node 1 integrated ducting system. This test was conducted in the summer of 1995, at the McDonnell Douglas test facility in Huntington Beach, California.

The International Space Station (ISS) Temperature and Humidity Control/Intermodule Ventilation (THC/IMV) system for the U.S. Lab provides required cooling air for the U.S. Lab and also provides “parasitic” cooling air for Node 1 and its attached elements. This scheme provides cooled air from the Lab THC directly to Node 1 and also to elements attached to Node 1, at different stages of Space Station assembly. A development test of the U.S. Lab and Node 1/attached elements' integrated THC/IMV ducting system was performed in the summer of 1995. This test included the U.S. Lab's development level Common Cabin Air Assembly (CCAA), which removes sensible and latent heat from the circulated and ducted cabin air. A referenced 1996 ICES Paper contains the initial correlation results. An analytical model has been developed, which has been used to predict flow and pressure drop performance of the system for several potential and actual changes from the Development Test configuration.

A successful methodology was developed at Boeing Company to investigate hot-gas ingestion in vertical take-off and landing aircraft. It involves sub-scale model testing using specialized test facilities and test techniques. The baseline characteristics of hot-gas ingestion (HGI) and the performance of various HGI reduction techniques were qualitatively evaluated in the Boeing Hover Research Facility. Potential HGI reduction devices were then further tested at scaled pressures and temperatures in HGI facilities at NASA Lewis, Rolls Royce and British Aerospace. One of the successful HGI reduction devices was flight tested. This paper describes the application of Boeing HGI reduction methodology to three specific aircraft configurations.

The utility of airplane flow-field measurements for wind-tunnel testing is reviewed. The methods and equipment developed at Boeing for these measurements are also described. The details of the latest system are presented along with typical results from recent wind-tunnel tests. Using the latest system, flow-field surveys of airplane configurations in industrial low-speed and transonic wind tunnels provide spatial distributions of lift and drag (profile and induced) with good repeatability. In addition, the probe speed and survey region is optimized so that typical full-wake surveys take 20-30 minutes to complete. Final data, displayed as total pressure, velocity vectors, vorticity contours, and distributions of lift and drag (profile and induced) are available approximately 10 minutes after survey completion.

Temperature Sensitive Paint (TSP) technology coupled with the Reynolds number capability of modern wind tunnel test facilities produces data required for continuing development of turbulence models, stability codes, and high performance aerodynamic design. Data in this report include: the variation in transition location with Reynolds number in the boundary layer of a two-dimensional high speed natural laminar flow airfoil (HSNLF) model; additional bypass mechanisms present, such as surface roughness elements; and, shock-boundary layer interaction. Because of the early onset of turbulent flow due to surface roughness elements present in testing, it was found that elements from all these data were necessary for a complete analysis of the boundary layer for the HSNLF model.

A loosely coupled method for aeroelastic predictions of aircraft configurations is shown. This method couples an advanced structural analysis method with a CFD aerodynamics code in a modular fashion. This method can use almost any CFD code, so a validation of several such codes is shown to establish regions of validity for each code. Results from potential codes, an Euler code, and a Navier-Stokes code are shown in comparison with experiment. Viscous effects are included in most cases through a coupled boundary-layer solver or a turbulence model as appropriate.

Flight testing of aircraft under natural icing conditions can be extremely tedious, time consuming, costly, and somewhat risky. However, such testing has been required to demonstrate the effectiveness of anti-icing systems and to certify new aircraft models. To reduce the need for extensive flight testing, Boeing has built a new icing tunnel that has the capability for developing ice shapes and evaluating anti-icing features on full scale sections of critical parts of the aircraft. The icing tunnel was made by modifying an existing 5 ft by 8 ft Boeing Wind Tunnel to add icing capabilities. This paper describes the design specifications, the tunnel capabilities, and the major equipment systems and presents the results of the tunnel calibration relative to the specified requirements.

The interactive and cyclical design, evaluation, and operational system that conceives transport airplanes is described. Some economic consequences of preliminary design variable choices are displayed, followed by an inspection of the 1967 ATA Method and actual direct operating costs. Uses and misuses of the formula costs, as compared to actual cost levels, are considered. Finally, the impact of airplane choice on airline profitability is examined. It is seen that the profit consequences are great enough to require careful attention to economic trades in every step of the design, evaluation, and operational process.

A discussion of wing-nozzle configuration development for the application of upper surface blowing to a STOL airplane is presented. The technical challenge is to achieve an integrated system which provides the desired performance for the low speed design conditions and also results in efficient operation during cruise. The resulting configuration is a complete integration of the propulsion system and airplane aerodynamics to achieve efficient operation at all regimes. This paper examines the major design parameters to be considered, describes a number of the configurations tested, and presents static and wind tunnel test results for these configurations. Concluding remarks are made relative to USB nozzle development.

Gas turbines have demonstrated their practicability in trucks, particularly those needing high horsepower and light weight combined with agility and reliability. These are the primary requirements of emergency vehicles such as fire fighting pumpers and crash trucks. Several installations powered by Boeing gas turbines are described, and comparisons to reciprocating engines are made. For vehicles of high power/weight ratio, the built-in torque converter feature of two-shaft gas turbines provides the automatic transmission feature that is needed for high density traffic operation or for hilly terrain. Trends in gas turbine design are briefly mentioned along with other system requirements for emergency vehicles.

The traditional method of determining the net thrust of an engine in cruise is explained. It is shown to result in a satisfactory net thrust uncertainty for jet and low bypass ratio engines but to be unsuitable for high bypass ratio engines. A redefinition of net thrust results in a new thrust determination method, called continuity method, which yields acceptable levels of net thrust uncertainty. The new method no longer requires supporting tests in a simulated altitude facility. The question is raised whether in future programs the demonstration of guaranteed cruise performance of an engine should not be carried out in flight tests rather than in an altitude test facility.

Over 200 International Space Station external high maintenance items have been designed for replacement by a dexterous robotics system in addition to space-suited astronauts. Planning for dexterous robotics maintenance increases flexibility for space station operations with a robot able to execute many tasks in place of a suited crew member, lowering the number of hours crew must spend on Extravehicular Activity (EVA). The five inboard truss segments of the station - S3, S1, S0, P1 and P3 - include 122 of these robot compatible maintenance items or On-orbit Replaceable Units (ORUs). This paper describes the impact robotic compatibility has had on the International Space Station (ISS) design, reviewing the inboard truss items as examples. Diverse challenges exist to verify each genre of ORU meets the dexterous robotics requirements.

The International Space Station (ISS) Temperature and Humidity Control/Intermodule Ventilation (THC/IMV) system for the U.S. Lab provides required cooling air for the U.S. Lab and also provides “parasitic” cooling air for Node 1 and its attached elements. This scheme provides cooled air from the Lab THC directly to Node 1 and also to elements attached to Node 1, at different stages of Space Station assembly. This paper reports on the results of Open Hatch ECLSS/ TCS Tests for International Space Station’s Lab Module. The hardware tested is referred to as proto-flight hardware. Upon satisfactorily passing these Open Hatch and later Closed Hatch, imposed ground based, proto-flight tests, the proto-flight hardware will become flight hardware. The Lab Module is scheduled for launch during late 1999. The particular ECLSS/TCS equipment discussed here are the Temperature Humidity and Control (THC) equipment and Intermodule Ventilation (IMV) equipment.