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Journal Article

Experimental Studies on Viscoelasticity of Film Materials in Laminated Glass Sheets

2015-04-14
2015-01-0709
Polyvinyl butyral (PVB) film and SentryGlas® Plus (SGP) film have been widely used in automotive windshield and architecture curtain serving as protective interlayer materials. Viscoelasticity is the unique property of such film materials, which can contribute to improving impact resistance and energy absorbing characteristics of laminated glass. In this study, the uniaxial tensile creep and stress relaxation tests are conducted to investigate the viscoelasticity of PVB and SGP films used in laminated glass. Firstly, tensile creep and stress relaxation tests of PVB film (0.76mm) and SGP film with three thickness (0.89mm, 1.14mm and 1.52mm) are conducted using Instron universal testing machine to obtain creep and stress relaxation curves. Afterwards, both viscoelastic models (Burgers model, Maxwell-Weichert model) and empirical equations (Findley power law, Kohlrausch equation) are applied to simulate the creep and stress relaxation results.
Journal Article

Mechanical Behavior of Lithium-Ion Battery Component Materials and Error Sources Analysis for Test Results

2016-04-05
2016-01-0400
As mechanical damage induced thermal runaway of lithium-ion batteries has become one of the research hotspots, it is quite crucial to understand the mechanical behavior of component materials of lithium battery. This study focuses on the mechanical performance of separators and electrodes under different loading conditions and the error sources analysis for test results. Uniaxial tensile tests were conducted under both quasi-static and dynamic loading conditions. The strain was acquired through the combination of high speed camera and digital image correlation (DIC) method while the force was obtained with a customized load cell. Noticeable anisotropy and strain rate effect were observed for separators. The fracture mode of separators is highly correlated to the microscopic fiber orientation. To demonstrate the correlation microscopic images of separator material were obtained through SEM to match the facture edges of tensile tests at different loading directions.
Technical Paper

Modelling and Performances of Hydraulic Magnetorheological Fluid Damper with Modified Bi-Viscosity Model

2020-04-14
2020-01-0988
A hydraulic chamber is embedded in serial with the accumulator of a normal mono-tube magnetorheological fluid damper (MRFD). The damper stiffness can be adjusted by changing the accumulator volume with the hydraulic chamber. The hydraulic chamber is connected to an electric pump and controlled by the braking-by-wire (BBW) system. A modified bi-viscosity magnetorheological fluid (MRF) model that explicitly includes the parameter of control current is proposed. A dynamic model of this hydraulic MRFD is subsequently set up based on the MRF model. Experiments are conducted to validate the model and simulations are carried out to study the influences of accumulator volume on the external performances. Results show that the hydraulic chamber is able to provide rapid variations of the external force through accumulator volume changes.
Technical Paper

A New Method to Accelerate Road Test Simulation on Multi-Axial Test Rig

2017-03-28
2017-01-0200
Road test simulation on test rig is widely used in the automobile industry to shorten the development circles. However, there is still room for further improving the time cost of current road simulation test. This paper described a new method considering both the damage error and the runtime of the test on a multi-axial test rig. First, the fatigue editing technique is applied to cut the small load in road data to reduce the runtime initially. The edited road load data could be reproduced on a multi-axial test rig successfully. Second, the rainflow matrices of strains on different proving ground roads are established and transformed into damage matrices based on the S-N curve and Miner rules using a reduction method. A standard simulation test for vehicle reliability procedure is established according to the proving ground schedule as a target to be accelerated.
Technical Paper

Characterization of Mechanical Behavior of Thermoplastics with Local Deformation Measurement

2012-04-16
2012-01-0040
In quasi-static tension and compression tests of thermoplastics, full-field strain distribution on the gage section of the specimen can be captured using the two-dimensional digital image correlation method. By loading the test specimens made of a talc-filled and impact-modified polypropylene up to tensile failure and large compressive strains, this study has revealed that inhomogeneous deformation within the gage section occurs quite early for both test types. This leads to the challenge of characterizing the mechanical properties - some mechanical properties such as stress-strain relationship and fracture strain could depend on the measured section length and location. To study this problem, the true stress versus true strain curves determined locally in different regions within the gage length are compared.
Technical Paper

Effects of Sinusoidal Whole Body Vibration Frequency on Drivers' Muscle Responses

2015-04-14
2015-01-1396
Low back pain has a higher prevalence among drivers who have long term history of vehicle operations. Vehicle vibration has been considered to contribute to the onset of low back pain. However, the fundamental mechanism that relates vibration to low back pain is still not clear. Little is known about the relationship between vibration exposure, the biomechanical response, and the physiological responses of the seated human. The aim of this study was to determine the vibration frequency that causes the increase of muscle activity that can lead to muscle fatigue and low back pain. This study investigated the effects of various vibration frequencies on the lumbar and thoracic paraspinal muscle responses among 11 seated volunteers exposed to sinusoidal whole body vibration varying from 4Hz to 30Hz at 0.4 g of acceleration. The accelerations of the seat and the pelvis were recorded during various frequency of vibrations. Muscle activity was measured using electromyography (EMG).
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
Technical Paper

Droplet Measurement of High-Pressure Liquid Ammonia Injection Using PDPA

2023-10-31
2023-01-1637
Liquid ammonia is an ideal zero carbon fuel to reduce carbon emission of internal combustion engines. The high-pressure injection of liquid ammonia is a key technology to fast distribute fuels and prepare better combustion performances. The physical properties of liquid ammonia are different to traditional fossil fuels including diesel and gasoline, which can change the spray and droplet characteristics significantly. However, the spray droplet characteristics of liquid ammonia injection is lack of investigations. In this paper, Phase Doppler Particle Analyzer (PDPA) are used to measure the droplet diameter and velocity of high-pressure liquid ammonia sprays up to 75 MPa and compare to diesel sprays. Effects of flash boiling of liquid ammonia droplet characteristics are also analyzed.
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