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Journal Article

Materials Testing for Finite Element Tire Model

2010-04-12
2010-01-0418
The use of accurate tire material properties is a major requirement for conducting a successful tire analysis using finite element method (FEM). Obtaining these material properties however poses a major challenge for tire modelers and researchers due to the complex nature of tire material and associated proprietary protections of constituent material properties by tire manufactures. In view of this limitation, a simple and effective procedure for generating tire materials data used in tire finite element analysis (FEA) is presented in this paper. All the tire test specimens were extracted from a tire product based on special considerations such as specimen dimension and shape, test standard, precondition of specimen and test condition for cords. The required material properties of tire rubber component, including hyperelasticity and viscoelasticity were obtained using simple uni-axial tension test.
Journal Article

An Assessment of the Influence of Gas Turbine Lubricant Thermal Oxidation Test Method Parameters Towards the Development of a New Engine Representative Laboratory Test Method

2013-12-20
2013-01-9004
In the development of a more accurate laboratory scale method, the ability to replicate the thermal oxidative degradation mechanisms seen in gas turbine lubricants, is an essential requirement. This work describes an investigation into the influence of key reaction parameters and the equipment set up upon extent and mechanism of oil degradation. The air flow rate through the equipment was found to be critical to both degradation rate and extent of volatilization loss from the system. As these volatile species can participate in further reactions, it is important that the extent to which they are allowed to leave the test system is matched, where possible, to the conditions in the gas turbine. The presence of metal specimens was shown to have a small influence on the rate of degradation of the lubricant. Loss of metal from the copper and silver specimens due to the mild corrosive effect of the lubricant was seen.
Journal Article

Modeling and Experimental Studies of Crack Propagation in Laminated Glass Sheets

2014-04-01
2014-01-0801
Polyvinyl Butyral (PVB) laminated glass has been widely used in automotive industry as windshield material. Cracks on the PVB laminated glass contain large amount of impact information, which can contribute to accident reconstruction investigation. In this study, the impact-induced in-plane dynamic cracking of the PVB laminated glass is investigated. Firstly, a drop-weight combined with high-speed photography experiment device is set up to investigate the radial cracks propagation on the PVB laminated glass sheet. Both the morphology and the velocity time history curve of the radial cracks are recorded and analyzed to investigate the basic mechanism of the crack propagation process. Afterwards, a three-dimensional laminated plate finite element (FE) model is set up and dynamic cracking process is simulated based on the extended finite element method (XFEM).
Journal Article

Large Eddy Simulation of an n-Heptane Spray Flame with Dynamic Adaptive Chemistry under Different Oxygen Concentrations

2015-04-14
2015-01-0400
Detailed chemical kinetics is essential for accurate prediction of combustion performance as well as emissions in practical combustion engines. However, implementation of that is challenging. In this work, dynamic adaptive chemistry (DAC) is integrated into large eddy simulations (LES) of an n-heptane spray flame in a constant volume chamber (CVC) with realistic application conditions. DAC accelerates the time integration of the governing ordinary differential equations (ODEs) for chemical kinetics through the use of locally (spatially and temporally) valid skeletal mechanisms. Instantaneous flame structures and global combustion characteristics such as ignition delay time, flame lift-off length (LOL) and emissions are investigated to assess the effect of DAC on LES-DAC results. The study reveals that in LES-DAC simulations, the auto-ignition time and LOL obtain a well agreement with experiment data under different oxygen concentrations.
Journal Article

Assessment of Ride Comfort and Braking Performance Using Energy-Harvesting Shock Absorber

2015-04-14
2015-01-0649
Conventional viscous shock absorbers, in parallel with suspension springs, passively dissipate the excitation energy from road irregularity into heat waste, to reduce the transferred vibration which causes the discomfort of passengers. Energy-harvesting shock absorbers, which have the potential of conversion of kinetic energy into electric power, have been proposed as semi-active suspension to achieve better balance between the energy consumption and suspension performance. Because of the high energy density of the rotary shock absorber, a rotational energy-harvesting shock absorber with mechanical motion rectifier (MMR) is used in this paper. This paper presents the assessment of vehicle dynamic performance with the proposed energy-harvesting shock absorber in braking process. Moreover, a PI controller is proposed to attenuate the negative effect due to the pitch motion.
Journal Article

Modal Based Rotating Disc Model for Disc Brake Squeal

2015-04-14
2015-01-0665
Modelling of disc in brake squeal analysis is complicated because of the rotation of disc and the sliding contact between disc and pads. Many analytical or analytical numerical combined modeling methods have been developed considering the disc brake vibration and squeal as a moving load problem. Yet in the most common used complex eigenvalue analysis method, the moving load nature normally has been ignored. In this paper, a new modelling method for rotating disc from the point of view of modal is presented. First finite element model of stationary disc is built and modal parameters are calculated. Then the dynamic response of rotating disc which is excited and observed at spatial fixed positions is studied. The frequency response function is derived through space and time transformations. The equivalent modal parameter is extracted and expressed as the function of rotation speed and original stationary status modal parameters.
Journal Article

On the Coupling Stiffness in Closed-Loop Coupling Disc Brake Model through Optimization

2015-04-14
2015-01-0668
The study and prevention of unstable vibration is a challenging task for vehicle industry. Improving predicting accuracy of braking squeal model is of great concern. Closed-loop coupling disc brake model is widely used in complex eigenvalue analysis and further analysis. The coupling stiffness of disc rotor and pads is one of the most important parameters in the model. But in most studies the stiffness is calculated by simple static force-deformation simulation. In this paper, a closed-loop coupling disc brake model is built. Initial values of coupling stiffness are estimated from static calculation. Experiment modal analysis of stationary disc brake system with brake line pressure and brake torques applied is conducted. Then an optimization process is initiated to minimize the differences between modal frequencies predicted by the stationary model and those from test. Thus model parameters more close to reality are found.
Journal Article

A Simple Method to Predict Knock Using Toluene, N-Heptane and Iso-Octane Blends (TPRF) as Gasoline Surrogates

2015-04-14
2015-01-0757
The autoignition resistance of a practical gasoline is best characterized by the Octane Index, OI, defined as RON-KS, where RON and MON are respectively, Research and Motor Octane Numbers, S is the sensitivity (RON-MON) and K is a constant depending on the pressure and temperature history of the fuel/air mixture in an engine. Experiments in knocking SI engines, HCCI engines and in premixed compression ignition (PCI) engines have shown that if two fuels of different composition have the same OI and experience the same pressure/temperature history, they will have the same autoignition phasing. A practical gasoline is a complex mixture of hydrocarbons and a simple surrogate is needed to describe its autoignition chemistry. A mixture of toluene and PRF (iso-octane + n-heptane), TPRF, can have the same RON and S as a target gasoline and so will have the same OI at any given K value and will be a very good surrogate for the gasoline.
Journal Article

Experimental Studies on Viscoelasticity of Film Materials in Laminated Glass Sheets

2015-04-14
2015-01-0709
Polyvinyl butyral (PVB) film and SentryGlas® Plus (SGP) film have been widely used in automotive windshield and architecture curtain serving as protective interlayer materials. Viscoelasticity is the unique property of such film materials, which can contribute to improving impact resistance and energy absorbing characteristics of laminated glass. In this study, the uniaxial tensile creep and stress relaxation tests are conducted to investigate the viscoelasticity of PVB and SGP films used in laminated glass. Firstly, tensile creep and stress relaxation tests of PVB film (0.76mm) and SGP film with three thickness (0.89mm, 1.14mm and 1.52mm) are conducted using Instron universal testing machine to obtain creep and stress relaxation curves. Afterwards, both viscoelastic models (Burgers model, Maxwell-Weichert model) and empirical equations (Findley power law, Kohlrausch equation) are applied to simulate the creep and stress relaxation results.
Journal Article

Experimental Investigation of Different Blends of Diesel and Gasoline (Dieseline) in a CI Engine

2014-10-13
2014-01-2686
Combustion behaviour and emissions characteristics of different blending ratios of diesel and gasoline fuels (Dieseline) were investigated in a light-duty 4-cylinder compression-ignition (CI) engine operating on partially premixed compression ignition (PPCI) mode. Experiments show that increasing volatility and reducing cetane number of fuels can help promote PPCI and consequently reduce particulate matter (PM) emissions while oxides of nitrogen (NOx) emissions reduction depends on the engine load. Three different blends, 0% (G0), 20% (G20) and 50% (G50) of gasoline mixed with diesel by volume, were studied and results were compared to the diesel-baseline with the same combustion phasing for all experiments. Engine speed was fixed at 1800rpm, while the engine load was varied from 1.38 to 7.85 bar BMEP with the exhaust gas recirculation (EGR) application.
Journal Article

The Use of a Partial Flow Filter to Assist the Diesel Particulate Filter and Reduce Active Regeneration Events

2014-10-13
2014-01-2806
This study investigates the potential of using a partial flow filter (PFF) to assist a wall flow diesel particulate filter (DPF) and reduce the need for active regeneration phases that increase engine fuel consumption. First, the filtration efficiency of the PFF was studied at several engine operating conditions, varying the filter space velocity (SV), through modification of the exhaust gas flow rate, and engine-out particulate matter (PM) concentration. The effects of these parameters were studied for the filtration of different particle size ranges (10-30 nm, 30-200 nm and 200-400 nm). For the various engine operating conditions, the PFF showed filtration efficiency over 25% in terms of PM number and mass. The PFF filtration behaviour was also investigated at idle engine operation producing a high concentration of nuclei particulates for which the filter was able to maintain 60% filtration efficiency.
Technical Paper

Evolution and Future Development of Vehicle Fuel Specification in China

2021-09-21
2021-01-1201
Fuel quality has a significant influence on the combustion engine operation. In recent years the increasing concerns about environmental protection, energy saving, energy security and the requirements of protecting fuel injection and aftertreatment systems have been major driving forces for the Chinese fuel specification evolution. The major property changes in the evolution of Chinese national gasoline and diesel standards are introduced and the reasons behind these changes are analyzed in this paper. The gasoline fuel development from State I to State VI-B involved a decrease of sulfur, manganese, olefins, aromatics and benzene content. The diesel fuel quality improvement from State I to State VI included achieving low sulfur fuels and a cetane number (CN) increase. Provincial fuel standards, stricter than corresponding national standards, were implemented in economically developed areas in the past.
Technical Paper

Performance Analysis and In-Cylinder Visualization of Conventional Diesel and Isobaric Combustion in an Optical Diesel Engine

2021-09-05
2021-24-0040
Compared to conventional diesel combustion (CDC), isobaric combustion can achieve a similar or higher indicated efficiency, lower heat transfer losses, reduced nitrogen oxides (NOx) emissions; however, with a penalty of soot emissions. While the engine performance and exhaust emissions of isobaric combustion are well known, the overall flame development, in particular, the flow-field details within the flames are unclear. In this study, the performance analysis of CDC and two isobaric combustion cases was conducted, followed by high-speed imaging of Mie-scattering and soot luminosity in an optically accessible, single-cylinder heavy-duty diesel engine. From the soot luminosity imaging, qualitative flow-fields were obtained using flame image velocimetry (FIV). The peak motoring pressure (PMP) and peak cylinder pressure (PCP) of CDC are kept fixed at 50 and 70 bar, respectively.
Technical Paper

Flow-Field Analysis of Isobaric Combustion Using Multiple Injectors in an Optical Accessible Diesel Engine

2021-09-05
2021-24-0042
Isobaric combustion has shown the potential of improving engine efficiency by lowering the heat transfer losses. Previous studies have achieved isobaric combustion through multiple injections from a single central injector, controlling injection timing and duration of the injection. In this study, we employed three injectors, i.e. one centrally mounted (C) on the cylinder head and two side-injectors (S), slant-mounted on cylinder head protruding their nozzle tip near piston-bowl to achieve the isobaric combustion. This study visualized the flame development of isobaric combustion, linking flow-field details to the observed trends in engine efficiency and soot emissions. The experiments were conducted in an optically accessible single-cylinder heavy-duty diesel engine using n-heptane as fuel. Isobaric combustion, with a 50 bar peak pressure, was achieved with three different injection strategies, i.e. (C+S), (S+C), and (S+S).
Technical Paper

Computational Investigation of the Effects of Injection Strategy and Rail Pressure on Isobaric Combustion in an Optical Compression Ignition Engine

2021-09-05
2021-24-0023
The high-pressure isobaric combustion has been proposed as the most suitable combustion mode for the double compre4ssion expansion engine (DCEE) concept. Previous experimental and simulation studies have demonstrated an improved efficiency compared to the conventional diesel combustion (CDC) engine. In the current study, isobaric combustion was achieved using a single injector with multiple injections. Since this concept involves complex phenomena such as spray to spray interactions, the computational models were extensively validated against the optical engine experiment data, to ensure high-fidelity simulations. The considered optical diagnostic techniques are Mie-scattering, fuel tracer planar laser-induced fluorescence (PLIF), and natural flame luminosity imaging. Overall, a good agreement between the numerical and experimental results was obtained.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
Technical Paper

Optimization of Piston Bowl Geometry for a Low Emission Heavy-Duty Diesel Engine

2020-09-15
2020-01-2056
A computational fluid dynamics (CFD) guided design optimization was conducted for the piston bowl geometry for a heavy-duty diesel engine. The optimization goal was to minimize engine-out NOx emissions without sacrificing engine peak power and thermal efficiency. The CFD model was validated with experiments and the combustion system optimization was conducted under three selected operating conditions representing low speed, maximum torque, and rated power. A hundred piston bowl shapes were generated, of which 32 shapes with 3 spray angles for each shape were numerically analyzed and one optimized design of piston bowl geometry with spray angle was selected. On average, the optimized combustion system decreased nitrogen oxide (NOx) emissions by 17% and soot emissions by 41% without compromising maximum engine power and fuel economy.
Technical Paper

Simultaneous Negative PLIF and OH* Chemiluminescence Imaging of the Gas Exchange and Flame Jet from a Narrow Throat Pre-Chamber

2020-09-15
2020-01-2080
Pre-chamber combustion (PCC) is a promising engine combustion concept capable of extending the lean limit at part load. The engine experiments in the literature showed that the PCC could achieve higher engine thermal efficiency and much lower NOx emission than the spark-ignition engine. Improved understanding of the detailed flow and combustion physics of PCC is important for optimizing the PCC combustion. In this study, we investigated the gas exchange and flame jet from a narrow throat pre-chamber (PC) by only fueling the PC with methane in an optical engine. Simultaneous negative acetone planar laser-induced fluorescence (PLIF) imaging and OH* chemiluminescence imaging were applied to visualize the PC jet and flame jet from the PC, respectively. Results indicate a delay of the PC gas exchange relative to the built-up of the pressure difference (△ P) between PC and the main chamber (MC). This should be due to the gas inertia inside the PC and the resistance of the PC nozzle.
Technical Paper

High-Speed Imaging of Main-Chamber Combustion of a Narrow Throat Pre-Chamber under Lean Conditions

2020-09-15
2020-01-2081
Pre-chamber combustion (PCC) allows an extension on the lean limit of an internal combustion engine (ICE). This combustion mode provides lower NOx emissions and shorter combustion durations that lead to a higher indicated efficiency. In the present work, a narrow throat pre-chamber was tested, which has a unique nozzle area distribution in two rows of six nozzle holes each. Tests were carried out in a modified heavy-duty engine for optical visualization. Methane was used as fuel for both the pre-chamber and the main chamber. Seven operating points were tested, including passive pre-chamber mode as a limit condition, to study the effect of pre- and main-chamber fuel addition on the pre-chamber jets and the main chamber combustion via chemiluminescence imaging. A typical cycle of one of the tested conditions is explained through the captured images. Observations of the typical cycle reveal a predominant presence of only six jets (from the lower row), with well-defined jet structures.
Technical Paper

Experimental Investigation of Injection Pressure Fluctuations Employing Alternative Fuels

2020-09-15
2020-01-2122
Injection pressure oscillations are proven to determine considerable deviations from the expected mass flow rate, leading to the jet velocities non-uniformity, which in turn implies the uneven spatial distribution of A/F ratio. Furthermore, once the injector is triggered, these oscillations might lead the rail pressure to experience a decreasing stage, to the detriment of spray penetration length, radial propagation and jet break-up timing. This has urged the research community to develop models predicting injection-induced pressure fluctuations within the rail. Additionally, several devices have been designed to minimize and eliminate such fluctuations. However, despite the wide literature dealing with the injection-induced pressure oscillations, many aspects remain still unclear. Moreover, the compulsory compliance with environmental regulations has shifted focus onto alternative fuels, which represent a promising pathway for sustainable vehicle mobility.
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