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Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Journal Article

Longitudinal Vehicle Dynamics Modeling and Parameter Estimation for Plug-in Hybrid Electric Vehicle

2017-03-28
2017-01-1574
System identification is an important aspect in model-based control design which is proven to be a cost-effective and time saving approach to improve the performance of hybrid electric vehicles (HEVs). This study focuses on modeling and parameter estimation of the longitudinal vehicle dynamics for Toyota Prius Plug-in Hybrid (PHEV) with power-split architecture. This model is needed to develop and evaluate various controllers, such as energy management system, adaptive cruise control, traction and driveline oscillation control. Particular emphasis is given to the driveline oscillations caused due to low damping present in PHEVs by incorporating flexibility in the half shaft and time lag in the tire model.
Journal Article

Impact Testing of a Hot-Formed B-Pillar with Tailored Properties - Experiments and Simulation

2013-04-08
2013-01-0608
This paper presents the numerical validation of the impact response of a hot formed B-pillar component with tailored properties. A laboratory-scale B-pillar tool is considered with integral heating and cooling sections in an effort to locally control the cooling rate of an austenitized blank, thereby producing a part with tailored microstructures to potentially improve the impact response of these components. An instrumented falling-weight drop tower was used to impact the lab-scale B-pillars in a modified 3-point bend configuration to assess the difference between a component in the fully hardened (martensitic) state and a component with a tailored region (consisting of bainite and ferrite). Numerical models were developed using LS-DYNA to simulate the forming and thermal history of the part to estimate the final thickness and strain distributions as well as the predicted microstructures.
Journal Article

Parameter Identification and Validation for Combined Slip Tire Models Using a Vehicle Measurement System

2018-04-03
2018-01-1339
It is imperative to have accurate tire models when trying to control the trajectory of a vehicle. With the emergence of autonomous vehicles, it is more important than ever before to have models that predict how the vehicle will operate in any situation. Many different types of tire models have been developed and validated, including physics-based models such as brush models, black box models, finite element-based models, and empirical models driven by data such as the Magic Formula model. The latter is widely acknowledged to be one of the most accurate tire models available; however, collecting data for this model is not an easy task. Collecting data is often accomplished through rigorous testing in a dedicated facility. This is a long and expensive procedure which generally destroys many tires before a comprehensive data set is acquired. Using a Vehicle Measurement System (VMS), tires can be modeled through on-road data alone.
Journal Article

A New Control Strategy for Electric Power Steering on Low Friction Roads

2014-04-01
2014-01-0083
In vehicles equipped with conventional Electric Power Steering (EPS) systems, the steering effort felt by the driver can be unreasonably low when driving on slippery roads. This may lead inexperienced drivers to steer more than what is required in a turn and risk losing control of the vehicle. Thus, it is sensible for tire-road friction to be accounted for in the design of future EPS systems. This paper describes the design of an auxiliary EPS controller that manipulates torque delivery of current EPS systems by supplying its motor with a compensation current controlled by a fuzzy logic algorithm that considers tire-road friction among other factors. Moreover, a steering system model, a nonlinear vehicle dynamics model and a Dugoff tire model are developed in MATLAB/Simulink. Physical testing is conducted to validate the virtual model and confirm that steering torque decreases considerably on low friction roads.
Technical Paper

Dent Resistance of Medium Scale Aluminum Structural Assemblies

2001-03-05
2001-01-0757
This work outlines the evaluation of static and dynamic dent resistance of medium scale structural assemblies fabricated using AA6111 and AA5754. The assemblies fabricated attempt to mimic common automotive hood designs allowing for a parametric study of the support spacing, sheet thickness and panel curvature. Closure panels of AA6111, of two thicknesses (0.8, and 0.9mm), are bonded to re-usable inner panels fabricated using AA5754 to form the structural assemblies tested. While normal practice would use the same alloy for both the inner and the outer, in the current work, AA5754 was adopted for ease of welding. Numerical simulations were performed using LS DYNA. A comparison of experimental and numerically simulated results is presented. The study attempts to establish an understanding of the relationship between structural support conditions and resulting dent depths for both static and dynamic loading conditions.
Technical Paper

Static and Dynamic Denting of Paint Baked AA6111 Panels: Comparison of Finite Element Predictions and Experiments

2001-10-16
2001-01-3047
This work presents comparisons of finite element model predictions of static and dynamic denting with experimental results. Panels were stamped from 0.81, 0.93 and 1.00mm AA6111-T4 and then paint-baked to produce representative automotive outer body panels. Each type of panel was statically and dynamically dented at three locations using a 25.4mm steel ball. Static denting was accomplished with incremental loading of 22.24N loads up to a maximum of 244.48N. Dynamic denting was accomplished by dropping the steel ball from heights ranging from 200mm to 1200mm. Multi-stage finite element analysis was performed using LS-DYNA1 and ABAQUS2 to predict the entire process of forming, spring-back, denting and final spring-back of the dented panels. The predicted results show good correlation with the experiments, but also highlight the sensitivity of the predictions to formulation of the finite element problem.
Technical Paper

Real-Time Robust Lane Marking Detection and Tracking for Degraded Lane Markings

2017-03-28
2017-01-0043
Robust lane marking detection remains a challenge, particularly in temperate climates where markings degrade rapidly due to winter conditions and snow removal efforts. In previous work, dynamic Bayesian networks with heuristic features were used with the feature distributions trained using semi-supervised expectation maximization, which greatly reduced sensitivity to initialization. This work has been extended in three important respects. First, the tracking formulation used in previous work has been corrected to prevent false positives in situations where only poor RANSAC hypotheses were generated. Second, the null hypothesis is reformulated to guarantee that detected hypotheses satisfy a minimum likelihood. Third, the computational requirements have been greatly reduced by computing an upper bound on the marginal likelihood of all part hypotheses upon generation and rejecting parts with an upper bound less likely than the null hypothesis.
Technical Paper

Overview Introduction of Vehicle Dynamics with Novel Planar Suspension Systems

2011-04-12
2011-01-0957
In a conventional vehicle, the longitudinal shocks caused by the road obstacles cannot be effectively absorbed due to the fact that the longitudinal connections between the chassis and wheels are typically very stiff compared with the vertical strut where the regular spring is mounted. To overcome this limitation, a concept design of a planar suspension system (PSS) is proposed. The rather stiff longitudinal linkages are replaced by a spring-damping strut in a PSS so that the vibration along any direction in the wheel plane can be effectively isolated. For a vehicle with such suspension systems, the wheels can move forth and back with respect to the chassis. The wheelbase and load distribution at the front and rear wheels can change as a consequence of the implementation of the PSS on a vehicle. The planar system can induce changes in the vehicle dynamic behavior. This paper presents the overview introduction of a dynamic study of a vehicle with such suspension systems.
Technical Paper

Improving Stability of a Narrow Track Personal Vehicle using an Active Tilting System

2014-04-01
2014-01-0087
A compact sized vehicle that has a narrow track could solve problems caused by vehicle congestion and limited parking spaces in a mega city. Having a smaller footprint reduces the vehicle's total weight which would decrease overall vehicle power consumption. Also a smaller and narrower vehicle could travel easily through tight and congested roads that would speed up the traffic flow and hence decrease the overall traffic volume in urban areas. As an additional benefit of having a narrow track length, a driver can experience similar motorcycle riding experience without worrying about bad weather conditions since a driver sits in a weather protected cabin. However, reducing the vehicle's track causes instability in vehicle dynamics, which leads to higher possibility of rollovers if the vehicle is not controlled properly. A three wheel personal vehicle with an active tilting system is designed in MapleSim.
Technical Paper

Vehicle Stability through Integrated Active Steering and Differential Braking

2006-04-03
2006-01-1022
This paper proposes a vehicle performance/safety method using combined active steering and differential braking to achieve yaw stability and rollover avoidance. The advantages and disadvantages of active steering and differential braking control methods are identified under a variety of input signals, such as J-turn, sinusoidal, and fishhook inputs by using the implemented linear 4 DOF model. Also, the nonlinear model of the vehicle is evaluated and verified through individual and integrated controller. Each controller gives the correction steering angle and correction moment to the simplified steering and braking actuators. The integrated active steering and differential braking control are shown to be most efficient in achieving yaw stability and rollover avoidance, while active steering and differential braking control has been shown to improve the vehicle performance and safety only in yaw stability and rollover avoidance, respectively.
Technical Paper

Formability Characterization of 3rd Generation Advanced High-Strength Steel and Application to Forming a B-Pillar

2021-04-06
2021-01-0267
The objective of this study was to assess the formability of two 3rd generation advanced high strength steels (3rd Gen AHSS) with ultimate strengths of 980 and 1180 MPa and evaluate their applicability to a structural B-Pillar for a mid-sized sport utility vehicle. The constitutive behavior including strain-rate effects and formability were characterized to generate the material models for use within AutoForm R8 software to design the B-pillar tooling and forming process. An extended Bressan-Williams instability model was able to deterministically predict the forming limit curves obtained using Marciniak tests. The tooling for the representative B-pillar was designed and fabricated with Bowman Precision Tooling and forming trials conducted for both 3rd Gen steels that had a thickness of 1.4 mm.
Journal Article

Integrated Stability Control System for Electric Vehicles with In-wheel Motors using Soft Computing Techniques

2009-04-20
2009-01-0435
An electric vehicle model has been developed with four direct-drive in-wheel motors. A high-level vehicle stability controller is proposed, which uses the principles of fuzzy logic to determine the corrective yaw moment required to minimize the vehicle sideslip and yaw rate errors. A genetic algorithm has been used to optimize the parameters of the fuzzy controller. The performance of the controller is evaluated as the vehicle is driven through a double-lane-change maneuver. Preliminary results indicate that the proposed control system has the ability to improve the performance of the vehicle considerably.
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