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Technical Paper

Analytical Investigation of Fan Shroud on a Thermal Heat Exchanger for Automotive Applications

2017-07-10
2017-28-1951
Thermal management is one of the most challenging and innovative aspects of the automotive industry. The efficiency of the vehicle cooling framework unequivocally relies upon the air stream through the radiator core. Significant advances in thermal management are being embraced in the field of radiator material and coolant. The radiator shouldn't be exclusively credited for the reliable cooling of the engine. There are other auto parts that play an essential role in keeping engine temperature at a manageable level. The fan-shroud assembly is an important component of the cooling system. While the fan is responsible for drawing in air, the fan shroud's job is to ensure uniform air distribution to the radiator core. By assisting airflow in the engine compartment the fan shroud helps in dismissing excess heat from the engine. This assembly also prevents the recirculation of heated air through the cooling fan.
Technical Paper

Design and Development of Cooling System for a Formula SAE Race Car

2018-04-03
2018-01-0079
In Formula Student, the vehicle working parameters are quite disparate from that of a commercially designed vehicle. The inability of teams to incorporate the atypical running conditions in their design causes multiple unforeseen issues. One such condition where the teams fail to improvise upon is the cooling system. Due to the high performance requirement of the competition, multiple teams participating face recurring heating problems. Maximum efficiency from a combustion vehicle can only be achieved when the cooling system is designed to handle the increasing power demand. This paper brings forth a detailed study on the intricate design of the cooling system. The problem has been approached using both theoretical and simulation models. Firstly, NTU-ℇ method was used to calculate the overall heat transfer coefficient and the temperature drop through the radiator core.
Technical Paper

Modelling and Analysis of Variable Displacement Oil Pump for Automobile Applications

2018-07-09
2018-28-0080
The present world persists with a twin crisis of energy consumption and the environmental degradation. Finding a compromise between them provides a breakthrough in the research in energy containments of the engine attachments. Oil pump has role of providing the transmission of oil to other engine parts and acts as the coolant for the moving parts. Conventional oil pump with pressure relief valve is its loss lot of energy in oil re-circulation due to the discharge effect. On contrary, the variable displacement oil pump has an effect on reduction of oil pressure using eccentric ring without having any compromise with the energy consumption. This paper proposes model and experimental methodology of a variable displacement Gerotor oil pump for lubricating the internal combustion engine. This particular unit is performed extremely in terms of rotational speed, delivery pressure and displacement variation.
Technical Paper

Experimental Field Performance Analysis of Small Weed Remover in Sugarcane Grassland

2018-07-09
2018-28-0063
Agriculture is a backbone of country’s economy. To increase the crop production efficiency weeds are to be removed. The present weeding machines are different in dimension which may not be suited to small and medium field farmers, due cost effectiveness and dimensions. This work presents the development of sugarcane weed remover (SWR) and its performance investigation to improve the weed removal rate. The SWR is an application specific machine, it consists of single cylinder air cooled gasoline engine, blade assembly and transmission system. In order to improve SWR efficiency different blade profiles are theoretically analysed. The optimised blade profile is employed in the weed remover which offers fuel consumption of 0.11 g/(KW.h). The SWR on-field experience confirmed that the field capacity and efficiency in weeding is 0.0025 ha/hr and 60% respectively.
Technical Paper

Theoretical Analysis of High Thermal Conductivity Polymer Composite Fin Based Automotive Radiator under Forced Convection

2018-07-09
2018-28-0099
Though high thermal conductivity polymer composites are prepared based on the thermal requirements, the effectiveness and overall heat transfer performance of the radiators have to be addressed comprehensively to validate the concerned efforts taken to prepare the high thermal conductivity polymer composites. In this article, theoretical analysis on the thermal performance of the cross flow type heat exchanger under convection is performed only by concentrating on the term thermal conductivity of the material. Micro channel based geometry is extracted from the given heat exchanger problem to reduce the complexities of simulation. The term cooling system performance index (CSPI) is used to achieve the expected targets in the present investigation. For shorter fins, the effect of thermal conductivity on the cooling system performance index under lower Reynolds number is insignificant.
Technical Paper

Electro-Pneumatic Shifting System and Gear Control Unit for a Sequential Gearbox

2016-02-01
2016-28-0175
This paper describes the design methodology and algorithm development towards the design of an automatic external gear-shifting and clutch-actuation system for a sequential gearbox with the aim of providing the drivers with easier and an efficient means of shifting gears. Automatically actuated manual transmission system bridges the gap between automatic and manual transmissions which provides the advantages of both type of transmissions. This would ideally leads to faster shifting time and provide significant benefits in the form of electronic-aids like launch control and traction control. Removal of mechanical clutching would reduce fatigue and lead to ergonomic benefit. Based on the benchmarking performed on an easily available ready-to-install aftermarket alternative, options will be considered for the actuating mechanism and the most feasible will be used to develop a shifting system.
Technical Paper

AlON A-Pillars: Enhancing Passenger Safety and Driver Visibility

2014-04-01
2014-01-0806
With the ever increasing emphasis on vehicle occupant safety, the safety of pedestrians is getting obscured behind the A-pillars that are expanding in order to meet the federal roof crush standards. The serious issue of pillar blind spots poses threats to the pedestrians who easily disappear from driver's field of view. To recognize this blinding danger and design the car around the driver's eye, this paper proposes the implementation of Aluminum Oxynitride marked under name AlON by Surmet Corporation for fabrication of A-pillars that can allow more than 80% visibility through them. AlON is a polycrystalline ceramic with cubic spinel crystal structure and is composed of aluminum, oxygen and nitrogen. With hardness more than 85% than sapphire, its applications range from aerospace to defense purposes which qualify it in terms of strength and thus imply that it can be conveniently used as A-pillars in vehicles. Furthermore, it possesses characteristics of being bonded to metals as well.
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