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Recently, a tendency is consolidating to produce low displacement turbocharged spark-ignition engines. This design philosophy, known as “engine downsizing”, allows to reduce mechanical and pumping losses at low load as a consequence of the higher operating Brake Mean Effective Pressure (BMEP). The presence of the turbocharger allows to restore the maximum power output of the larger displacement engine. Additional advantages are a higher low-speed torque and hence a better drivability and fun-to-drive. Of course, at high loads, the spark-advance must be carefully controlled to avoid the knock occurrence and this determines a substantial penalization of the fuel consumption. The knowledge of the knock-limited spark timing is hence a key point in order to reduce the fuel consumption drop at high loads.

The paper aims at performing an environmental and energetic optimization of a naturally aspirated, light-duty direct injection (DI) diesel engine, equipped with a Common Rail injection system. Injection modulation into up to three pulses is considered starting from an experimental campaign conducted under non-evaporative conditions in a quiescent optically-accessible cylindrical vessel containing nitrogen at different densities. The engine performances in terms of power and emitted NOx and soot are reproduced by multidimensional modelling of the in-cylinder processes. The radiated noise is evaluated by resorting to a recently developed methodology, based on the decomposition of the CFD 3D computed in-cylinder pressure signal. Once validated, both the CFD and the acoustic procedures are applied to the simulation of the prototype engine and are coupled to an external optimizer with the aim of minimizing fuel consumption, pollutant emissions and radiated noise.

The paper illustrates both numerical and experimental methodologies aiming to characterize performances and overall noise radiated from a light duty diesel engine. The main objective was the development of accurate models to be included within an optimization procedure, able to define an optimal injection strategy for a common rail engine. The injection strategy was selected to contemporary reduce the fuel consumption and the combustion noise. To this aim, an experimental investigation was firstly carried out measuring engine performances and noise emissions at different operating conditions. Contemporary, a one-dimensional (1D) simulation of the engine under investigation was performed, finalized to predict the in-cylinder pressure cycles and the overall engine performances. The 1D model was validated with reference to the measured data. In order to assess the combustion noise, an innovative study, mainly based on the decomposition of the in-cylinder pressure signal, was utilized.

The work relates to the use of multidimensional modelling as a tool for improving the robustness of combustion of a Gasoline Direct Injection (GDI) Spark Ignition (SI) engine. A procedure is assessed for the prediction of the thermo-fluid-dynamic processes occurring in a single-cylinder, four-stroke engine, characterised by a bore-to-stroke ratio close to the unity, and a pent-roof head with four valves. The engine is at a design stage, under development for application on two wheels vehicles. A new generation six-holes Bosch injector is considered as realising a jet guided combustion mode. This last is preferred for its potential in realising effective charge stratification and great combustion stability under various operating conditions. The three-dimensional (3D) numerical model is developed within the AVL FIRE™ software environment.

The paper reports the research activity related to the development of a twin-spark SI engine equipped with a variable valve timing (VVT) device. Improvements on the fuel consumption at part load are expected when an high internal exhaust gas recirculation (internal EGR) level is realized with a proper phasing of the VVT device. The twin-spark solution is implemented to improve the burning speed at low load, and to increase the EGR tolerance levels. Both experimental and theoretical analyses are carried out to investigate the real advantages of the proposed engine architecture. In particular an original quasi-dimensional model for the simulation of the burning process in a twin-spark engine is presented. The model is mainly utilized to find the proper combination of VVT device position (and hence EGR level) and spark advance for different engine operating conditions. A comparison with the single-spark solution is also provided.

A wide experimental investigation on a 16 valves, 1242 cm3 SI-engine is reported. Experimental data were collected in correspondence with about 250 different operating conditions of the engine. This allowed to deeply assess the accuracy of a simulation model (1Dime code), developed by the authors, based on a one-dimensional computation of the gas flow in the manifolds, and on a quasi-dimensional fractal approach for combustion simulation. The model is then employed to theoretically verify the advantages that can be exploited from the adoption of various VVT (Variable Valve Timing) or VVA (Variable Valve Actuation) systems, including those realizing a throttle-less operation of the engine. The gains predicted in terms of torque profile at WOT, and of BSFC or NOx emissions at part load are quantified and discussed.

A theoretical-experimental analysis of a VVT engine and a methodology for the definition of its control map is presented. The analyses are based on the employment of a very accurate engine code, developed by the authors, which belongs to the category of the wave propagation models. The code is validated by comparison with experimental data collected on a traditionally fixed- and a variable-valve timing engine as well. The model is also linked to an efficient optimization procedure, which is able to select - for each assigned operating condition - the most appropriate values of control parameters (spark advance, intake/exhaust valve opening/closing, and valve lift), with the objective of pursuing torque or BSFC improvements, idle stability and emission control.

A theoretical-experimental analysis of a VVT engine and a methodology for the definition of its optimal control is presented. The analyses are based on the employment of a very accurate 1D simulation model of the engine, developed by the authors. The code is validated by comparison with experimental data collected on a traditionally fixed- and a variable-valve timing engine as well. The model is then linked to an efficient optimization procedure, which is able to select - for each assigned operating condition - the most appropriate values of control parameters (spark advance, intake/exhaust valve opening/closing, and valve lift), with the objective of pursuing part-load BSFC improvements. Various VVT or VVA arrangements are analyzed and compared.

The paper reports the research activity related to the development of a High Exhaust Gas Recirculation (EGR) Spark-Ignition (SI), 8 valve engine equipped with a variable valve timing (VVT) device. The latter imposes an equal phase displacement on both intake and exhaust camshafts (dual dependent cam phaser). Both experimental and theoretical analyses are carried out to characterize the performance of this engine architecture, and particularly to analyze the combustion process arising at low load and high EGR conditions. To this aim, a quasi-dimensional model for the simulation of the burning process is included as an external user-defined routine in a commercial 1D simulation code (GT-Power®). The whole model is validated at both wide open throttle (WOT) conditions and part-load, and then it is mainly utilized to find, by means of a parametric analysis, the lowest fuel consumption at low load.