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Most rollover literature is statistical in nature, focuses on reconstructed field data and experiences, or utilizes a very broad pool of dissimilar test data. When test data is presented, nearly all of it involves hard surface rollover tests performed at speeds near 30 mph, with a mix of passenger cars, sport utility vehicles and minivans. Five full-scale dolly rollover tests on dirt of production sport utility vehicles (SUV) and multi-purpose vehicles (MPV) were performed with similar input parameters. The similarities included Federal Motor Vehicle Safety Standard (FMVSS) 208 rollover dolly initiated events, level dirt rollover surfaces, and initiation speeds over 40 mph. All tests were recorded with multiple high-speed and real-time cameras. Additionally, some of the tests included detailed documentation of the rollover surface and the resulting evidence and debris patterns, as well as onboard angular rate sensing instrumentation.

Rear impacts in the crash test data base compiled by the NHTSA are analyzed and compared to the CRASH3 rear stiffness coefficients. The CRASH3 values do not represent the test data adequately. This is because the values were derived from limited data, and because some of the rear moving barrier test data were miscoded as fixed barrier tests. A review of the larger NHTSA data base does not support the CRASH3 assumption that vehicles of similar size (wheelbase) have similar rear stiffness characteristics. Therefore, it is important when reconstructing individual accidents to use crash test data specific to the vehicles involved. Repeated rear fixed barrier test data on four vehicles are analyzed to study the data trend at speeds below and above the NHTSA test data. Constant stiffness and constant force models are compared and a combination of the two is shown to fit available test data.

The National Highway Traffic Safety Administration (NHTSA) has recently opened a rulemaking docket seeking comments on the design of automobile seats and their performance in rear Impacts. There are two philosophies of seat design: one advocates rigid seats, the other advocates seats which yield in a controlled manner. A review of the legislative history of seat back design standards indicates that yielding seats have historically been considered a better approach for passenger cars. The design characteristics of current production automobile seats are evaluated and show no significant changes over the past three decades. Concerns about the performance of rigid seat backs in real world rear impacts are discussed, specifically increased injury exposure due to ramping, rebound and out-of-position occupants.

The appropriateness of the set of eight frontal stiffness coefficients used by the CRASH3 program to estimate vehicle deformation energy (and to subsequently derive estimates of vehicle delta-V) is examined. This examination consists of constructing so-called CRASH energy plots based on 402 frontal fixed barrier impact tests contained in the NHTSA's Vehicle Test Center Data Base (VTCDB) digital tape file. It is concluded that the use of category coefficients within the CRASH3 program can result in large delta-V errors, reaffirming the inappropriateness of this program for use in individual accident reconstructions. The use of the CRASH3 category stiffness coefficients is seen to generally overestimate vehicle energy absorption for vehicles with small amounts of frontal crush and to underestimate vehicle energy absorption for vehicles sustaining large crush.

This paper summarizes work relating to the assessment of societal benefits of side impact protection. National Crash Severity Study (NCSS) and National Accident Sampling System (NASS) accident data technigues were reviewed with respect to the reliability of output information concerning the distribution of side impact accidents by impact severity and relationships between injury and impact severity. NCSS and NASS are confounded by errors and inadequacies, primarily as a result of improper accident reconstruction based upon the CRASH computer program. Based on review of several sample cases, it is believed that the NCSS/NASS files underestimate Lower severities and overestimate higher severities in side impact, with delta-V errors probably overestimated by 25-30 percent in the case of the more serious accidents. These errors cannot be properly quantified except on a case-by-case basis. They introduce unknown biases into NCSS/NASS.

The NHTSA notices of proposed rulemaking on side impact protection have focused worldwide attention on one of the most difficult and frustrating efforts in automobile crash safety. Traditional vehicle design has evolved obvious structural contrasts between the side of the struck vehicle and the front of the striking vehicle. Protection of near-side occupants from intruding door structure is a most perplexing engineering challenge. Much useful and insightful engineering work has been done in conjunction with NHTSA's proposed rulemaking. However, there are many major engineering issues which demand further definition before reasonable side impact rulemaking test criteria can be finalized. This paper reviews recent findings which characterize the human factors, biomechanics, and occupant position envelope of the typical side impact crash victim.

Objective: This study analyzes rear sled tests with a 95th% male and 5th% female Hybrid III dummy in various seating positions on ABTS (All Belt to Seat) seats in severe rear impact tests. Dummy interactions with the deforming seatback and upper body extension around the seat frame are considered. Methods: The 1st series involved an open sled fixture with a Sebring ABTS seat at 30 mph rear delta V. A 95th% Hybrid III dummy was placed in four different seating positions: 1) normal, 2) leaning inboard, 3) leaning forward and inboard, and 4) leaning forward and outboard. The 2nd series used a 5th% female Hybrid III dummy in a Grand Voyager body buck at 25 mph rear delta V. The dummy was leaned forward and inboard on a LeSabre ABTS or Voyager seat. The 3rd series used a 5th% female Hybrid III dummy in an Explorer body buck at 26 mph rear delta V. The dummy was leaned forward and inboard on a Sebring ABTS or Explorer seat.

Based upon a review of the literature and new test data, the human and vehicle factors leading to head-to-roof contact in rollovers are quantified and illustrated. Vehicle design countermeasures and suggested areas of research are presented. Higher and stronger roofs and improved restraints must be analyzed as a system to evaluate the potential benefits in rollovers.

Automobile racing engine performance has historically progressed with and aided the development of automotive technology. Racing engine performance has been improved in various applications with specialized liquid fuels, such as nitroparaffins, alcohol (methanol) and certain hydrocarbons used in racing gasolines. This paper presents physical and thermodynamic properties of commonly used racing fuels and selected additives, including nitrous oxide and hydrazine. Improving the antiknock properties of gasoline for racing purposes is also discussed. Engine operating characteristics and power output for each fuel are discussed in terms of appropriate fuel properties and engine parameters such as air/fuel ratio and compression ratio. Combustion of various fuels is discussed along with the effect of dissociation and heat loss on performance. Some experimental performance data are presented, and theoretical and practical considerations which effect fuel utilization are also discussed.

An economical alternative technique is presented for obtaining vehicle frontal crush characteristics from a series of repeated low speed barrier crashes. Results were analyzed using a technique of linear correlation of residual crush depth with a defined crush energy parameter. The data compared closely with crashes reported in the literature, and suggested that the structure exhibits only a slight strain rate sensitivity. Crush energy is shown to correlate well with dynamic crush depth. Relations among dynamic and residual crush and recovery distance are reported, Velocity restitution is shown to be about constant at 15% over the impact velocity range employed. A force-deflection relation based on the offset force linear harmonic oscillator theory is suggested, shown to agree quite well with data. Repeated crash testing can be an effective method to obtain information needed for development of analytical and predictive tools useful in design and reconstruction.

Collision Safety Engineering, Inc. (CSE), has developed a test prototype system to protect occupants during lateral impacts. It is an inflatable system that offers the potential of improved protection from thoracic, abdominal and pelvic injury by moving an impact pad into the occupant early in the crash. Further, it shows promise for head and neck protection by deployment of a headbag that covers the major target areas of B-pillar, window space, and roofrail before head impact. Preliminary static and full-scale crash tests suggest the possibility of injury reduction in many real-world crashes, although much development work remains before the production viability of this concept can be established. A description of the system and its preliminary testing is preceded by an overview of side impact injury and comments on the recent NHTSA Rule Making notices dealing with side-impact injury.

The issues of front seat energy absorption and seat belt effectiveness are investigated first through the review of prior experimental and analytical studies of rear impact dynamics. These prior studies indicate that the current energy absorption characteristic of seats is a safety benefit. Prior efforts to construct a rigidized seat indicate that such designs are likely to be impractical due to excessive weight and cost. Additionally, these studies indicate that seat belts provide an important safety function in rear impacts. Static tests of production seats were conducted, added to an existing data base, and analyzed to better understand the strength and energy absorbing characteristics of production seats. Crash test results from the New Car Assessment Program as well as earlier test programs were analyzed to describe the response of occupants and seats in rear impact and the protective function of seat belts in such collisions.

The relationship between occupant crash injury and occupant compartment intrusion is seen in the perspectives of the velocity-time analysis and the NCSS statistical data for two important accident injury modes, lateral and rollover collisions. Restraint system use, interior impacts, and vehicle design features are considered. Side impact intrusion is analyzed from physical principles and further demonstrated by reference to staged collisions and NCSS data. Recent publications regarding findings of the NCSS data for rollovers, as well as the NCSS data itself, are reviewed as a background for kinematic findings regarding occupant injury in rollovers with roof crush.

The coefficient of restitution is an indicator of the elasticity of a collision. Restitution, or elastic rebound of a deformed surface, contributes to the change in velocity of collision partners, a common measure of injury severity in automobile collisions. Because of the complex nature of collisions between motor vehicles, the characterization of the expected magnitude of the coefficient in such collisions lacks detail and mechanisms influencing its value are not well understood. Using crash test data from the National Highway Traffic Safety Administration (NHTSA), this study investigates the expected magnitude of the coefficient of restitution and mechanisms influencing restitution in automobile collisions. Both vehicle-to-barrier and vehicle-to-vehicle tests are considered for all types of collisions. The influence of a variety of collision and vehicle parameters on restitution is also explored.

The determination of appropriate friction coefficient values is an important aspect of accident reconstruction. Tire-roadway friction values are highly dependent on a variety of physical factors. Factors such as tire design, side force limitations, road surface wetness, vehicle speed, and load shifting require understanding if useful reconstruction calculations are to be made. Tabulated experimental friction coefficient data are available, and may be improved upon in many situations by simple testing procedures. This paper presents a technical review of basic concepts and principles of friction as they apply to accident reconstruction and automobile safety. A brief review of test measurement methods is also presented, together with simple methods of friction measurement to obtain more precise values in many situations. This paper also recommends coefficient values for reconstruction applications other than tire- roadway forces.

Vehicle accident reconstruction methods based on deformation energy are argued to be an increasingly valuable tool to the accident reconstructionist, provided reliable data, reasonable analysis techniques, and sound engineering judgement accompany their use. The evolution of the CRASH model of vehicle structural response and its corresponding stiffness coefficients are reviewed. It is concluded that the deformation energy for an accident vehicle can be estimated using the CRASH model provided that test data specific to the accident vehicle is utilized. Published stiffness coefficients for vehicle size categories are generally not appropriate. For the purpose of estimating vehicle deformation energy, a straight-forward methodology is presented which consists of applying the results of staged crash tests. The process of translating crush profiles to estimates of vehicle deformation energies and velocities is also discussed.

Field accident data suggest that a significant number of occupants involved in rear impacts may be positioned at impact other than in the “Normal Seated Position” - the optimum restraint configuration that has been used almost exclusively in published seat testing. Pre-impact vehicle acceleration from braking, swerving, or a prior frontal impact could cause an occupant to be leaning forward at the instant of the collision, creating a situation where the vehicle “ride-up” potential would be limited. No rear impact tests involving yielding, production-type seats with forward-leaning dummies are found in the literature. Thirty rear-impact sled tests with a forward-leaning, “Out-of-Position” Hybrid III dummy are presented. Tests were performed with a calibrated seat set in either the rigidified or yielding configuration and with the dummy either unbelted or restrained by a production three-point belt system. Test speeds ranged from 5 to 20 mph.