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The Space Suit Water Membrane Evaporator (SWME) is a baseline heat rejection technology that was selected to develop the Constellation Program lunar suit. The Hollow Fiber (HoFi) SWME is being considered for service in the Constellation Space Suit Element Portable Life Support Subsystem to provide cooling to the thermal loop via water evaporation to the vacuum of space. Previous work [1] described the test methodology and planning that are entailed in comparing the test performance of three commercially available HoFi materials as alternatives to the sheet membrane prototype for SWME: (1) porous hydrophobic polypropylene, (2) porous hydrophobic polysulfone, and (3) ion exchange through nonporous hydrophilic-modified Nafion®.

A thermal model has been developed to evaluate, from a thermal and performance standpoint, a preliminary design of a Neutral Buoyancy Cryogenic fluid delivery System (NBCS). The NBCS is an important component of a Neutral Buoyancy Portable Life Support System (NBPLSS) to be used by suited astronauts in underwater training for extravehicular activity (EVA) at Johnson Space Center, Houston, Texas. The Systems Improved Numerical Differencing Analyzer-1985 Fluid Integrator (SINDA'85/FLUINT) program is used to model the NBCS. The modeling decisions are described, based on details of tank construction and material selection, and include the breakdown of the model components into nodes and conductors. The modeling of positional transients which result from moving internal components are presented, including the control of cycling artifacts. The convection and boiling considerations of three tank fluids (cryogenic fluid, 250 psi N2/O2 gas, and water) are presented.

An effort was initiated by NASA/JSC in 2001 to develop an Extravehicular Activity System Sizing Analysis Tool (EVAS_SAT) for the sizing of Extravehicular Activity System (EVAS) architecture and studies. Its intent was to support space suit development efforts and to aid in conceptual designs for future human exploration missions. Its basis was the Life Support Options Performance Program (LSOPP), a spacesuit and portable life support system (PLSS) sizing program developed for NASA/JSC circa 1990. EVAS_SAT estimates the mass, power, and volume characteristics for user-defined EVAS architectures, including Suit Systems, Airlock Systems, Tools and Translation Aids, and Vehicle Support equipment. The tool has undergone annual changes and has been updated as new data have become available. Certain sizing algorithms have been developed based on industry standards, while others are based on the LSOPP sizing routines.

The Spacesuit Water Membrane Evaporator (SWME) is the baseline heat rejection technology selected for development for the Constellation lunar suit. The first SWME prototype, designed, built, and tested at Johnson Space Center in 1999 used a Teflon hydrophobic porous membrane sheet shaped into an annulus to provide cooling to the coolant loop through water evaporation to the vacuum of space. This present study describes the test methodology and planning to compare the test performance of three commercially available hollow fiber materials as alternatives to the sheet membrane prototype for SWME, in particular, a porous hydrophobic polypropylene, and two variants that employ ion exchange through non-porous hydrophilic modified Nafion. Contamination tests will be performed to probe for sensitivities of the candidate SWME elements to ordinary constituents that are expected to be found in the potable water provided by the vehicle, the target feedwater source.

Three commercial off-the-shelf hollow fiber membrane evaporators, which were modified for low pressure, were tested as potential spacesuit water membrane evaporator (SWME) heat rejection technologies at pressures below 33 pascals in a vacuum chamber. Water quality was controlled in a series of 25 tests, first by simulating potable water that was reclaimed from wastewater and then by changing periodically to simulate the ever-concentrating make-up of the circulating coolant over that which is predicted over the course of 100 extravehicular activities. Two of the systems, which are comprised of nonporous tubes with hydrophilic molecular channels as the water vapor transport mechanism, were severely impacted by increasing concentrations of cations in the water. One of the systems, which was based on hydrophobic porous polypropylene tubes, was not affected by the degrading water quality or the presence of microbes. The polypropylene system, the SWME 1, was selected for further testing.

ASDA was developed to evaluate the heat and mass transfer characteristics of advanced pressurized suit design concepts for use in low pressure or vacuum planetary environments. The model incorporates a generalized 3-layer suit, constructed with the Systems Integrated Numerical Differencing Analyzer '85 (SINDA '85), with a 41- node FORTRAN routine that simulates the transient heat transfer and respiratory processes of a human body in a suited environment. User options for the suit include a liquid cooled garment, a removable jacket, a CO2/H2O permeable layer and a phase change layer. The model also has an option to isolate flowing oxygen in the helmet from stagnant or flowing gas in the torso and limbs. Options for the environment include free and forced convection with a user input atmosphere, incident solar/infrared fluxes, radiation to a background sink and radiation and conduction to a surface. Results from a study of Mars suit concepts will also be presented.

In order to reduce the condensation in the Space Station Freedom module, the design of its surface and/or the meteoroid protection shield surface requires special coating to raise the surface temperature while on orbit. This raises a concern of whether the Extravehicular Mobility Unit (EMU) glove will be able to protect the crew member during the Extravehicular Activity (EVA) when the crew member touches the hot or cold surface. EMU gloves provide protection to crew members' hands from a hot or cold touch temperature during an EVA when grasping or touching an object. These gloves also provide protection to crew members in extreme thermal environments. A glove thermal model with the most up-to-date configuration information was developed and utilized to predict reliable touch temperature limits. The analyses performed evaluated several worst case scenarios of both hot and cold environments and object temperatures.

Comments of the Space Shuttle crew indicate that the Launch Entry Suit (LES) may provide inadequate cooling before launch and after reentry. During these periods some crewmembers experienced thermal discomfort induced by localized cabin heating, middeck experiments, and crewmembers' body heat and humidity. The NASA Johnson Space Center(JSC) Crew and Thermal System Division (CTSD) executed a two phase study, analysis and testing, to investigate this problem. The analysis phase used a computer model of the LES to study the transient heat dissipation and temperature response under the various Space Shuttle flight cabin environments. After the completion of the analysis, the testing phase was conducted to collect the engineering data in order to validate the analysis results. Due to the constraint of the test facility, the test was conducted on the air cooled techniques only. This paper presents the analytical model, its solution and an evaluation and summary of the test results.

A series of hot and cold thermal vacuum tests compared the radiation and contact conduction thermal performance of two Space Shuttle extravehicular pressure suit glove designs. An ambient test established the relationship between heat transfer and contact pressure. Contact with hot and cold objects was tolerated longer with an enhanced fingertip insulation design. The data obtained was used to correlate a glove model for predicting skin temperatures of advanced gloves in extreme extravehicular thermal environments.

A thermoelectric liquid cooling system recently developed at the Johnson Space Center was evaluated in manned and unmanned ground tests as an alternative to the Space Shuttle launch and entry suit personal fan. The liquid cooling system provided superior cooling in environments simulating flight deck conditions during launch and postlanding.