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An effective program for external noise reduction of vehicles was firstly established in Brazil by an agreement between ANFAVEA and CETESB in the beginning of last decade. IBAMA worked this proposition and published in 1993 the first CONAMA Resolution, including the pass-by noise limits and the deadlines to satisfy the new sound pressure levels. Since then, CONAMA is responsible for this subject. In 2001 lower levels were imposed, similar to those existing in Europe, with 2006 as the deadline for all vehicle families. The paper describes and gives and overview of the procedures, the acoustic technologies and improvements developed to achieve, in two steps, the new limits, mainly for commercial vehicles, like heavy trucks {from 92 dB(A) to 80 dB(A)} and passenger cars {from 84 dB(A) to 74 dB(A)}. We enumerate also the non-acoustic problems solved, for instance the thermal problems, due to the acoustic barriers applied to reduce pass-by noise.

Due to the growing need to reduce the development time of new products, a tendency to rationalize field tests through test benches, in shorter times and with lower costs, has been noted in recent years. During the 90's, such a tendency has generated, in the automotive industry, a great effort to substitute classic field tests, which until recently represented 70% of the development work, for bench tests, with benches well “calibrated” in relation to the traditional methodology. The present work intends to show the development of a test bench to simulate solar radiation and relative humidity effects upon parts and interior lining materials of truck cabins. The traditional test was carried out exposing the cabin to weather conditions in predetermined locations, or in a hot-house, monitoring the cabin interior for temperature and relative humidity variations.

Recent studies in the USA show 2800 passenger casualties/year, due to automobiles and light vehicles impacting against the front structure of medium and heavy trucks at speeds over 45 mph. This same driver or passenger leaves the vehicle and becomes a pedestrian. What is being done in the automotive industry to face this situation? What improvements can be expected in automobiles, trucks and buses in the XXI century? The results obtained in this work show that it is possible and very important for new projects and modernization of commercial vehicles (trucks and buses) to introduce a front bumper concept foreseeing the Passive Safety of third parties (passenger vehicles).

This paper intends to show how Telematics has started in Brazil and describe its impact in the traditional way of making Business with commercial vehicles. We want to make a brief comment about the main enabling technologies for the Telematics improvement: Telecom infrastructure: the investments after the privatisation of the sector, as well, trends for new services (WAP, SMS, Tracking, etc); Internet infrastructure: the growing of internet accesses and its impact in the industrial economy; The impact of these new technologies in the trucking Business and how Brazil is prepared for. New investments that are coming; The impact of IT technologies in the Brazilian GIP (Gross Internal Product) and in the Transportation market.

The purpose of this paper is the presentation of the main experiences of customers and users of trucks and buses regarding the electronic systems placed in these vehicles, specially in the Latin American market. Basically, in the past years the number of on-board electronic devices increased a lot and the evolution of the customer know-how concerning the new technologies is in progress. Therefore, a line between the mechanical engine and the electronic vehicle management will be traced on this paper, considering the time the customers have taken to react regarding the applied innovations.

With the increasing necessity of reducing the development time of new products, and also the need to evaluate product reliability levels, a trend to rationalize field tests through test benches has been noted. These tests have proved more and more representative and carried out in much lower times and with lower costs. In the automotive industry this trend has generated considerable effort towards making these bench tests more representative of actual conditions towards the increase of their reliability. The quantity of simulated parameters is growing and it becomes necessary to collect more data from ground measurements signal (acceleration, temperature, pressure, flow, etc.) in experimental vehicles.

This article has as objective the demonstration of a methodology to create component test rigs using numerical simulation techniques (FEM - Finite Element Modelling) as an aiding tool. It also emphasises the interaction between modern design procedures and experimental testing, regarding their consequences to product development. The case study was the development of a prototype chassis components durability test rig. The target was to reproduce a failure occurring at a crossbeam subframe on the assembly with the leaf spring mounting in order to test possible proposed solutions. An initial rig concept was created using experimental data. This conception failed to reproduce the crack at the point where it occurred in the prototype. A new rig was virtually designed and simulated. As the simulation showed proper results, it encouraged the construction of this new rig, which reproduced the failure as expected.

Due to the growing need of reducing development time of new products and also to evaluate their reliability, a growing trend towards reduction of field tests has been noted. Bench tests, in contrast, are being more widely used because of the reduced time to carry them out, at much lower costs. In the automotive industry this trend has led to great efforts to make these bench tests as truthful as possible in order to increase their reliability. The quantity of simulated parameters is growing and this, or course, requires the collection of an ever increasing quantity of data from signal measurements (acceleration, temperature, pressure, flow, etc.) in experimental vehicles.

The paper describes the acoustic development effected in one middle-class commercial vehicle with the purpose of achieving the external sound pressure levels dictated by new Brazilian legislation. The philosophy adopted as well as the mandatory modifications of the truck to fulfill the noise limits are showed together with the non-acoustic characteristics. Besides the acoustic treatment of some specific sources, it was introduced an acoustic barrier, usually called capsule or shield to reduce the noise emission of the engine-transmission assembly working by the mass law principle and sound absorption.

The objective of this paper is to present the update procedures and the future tendencies for the diagnosis projects in commercial vehicles, specially buses and trucks. The constant increase in the number of components and electronic systems in commercial vehicles demands that the subject “Diagnosis” be treated and previously defined, while the vehicle is in the project phase. The final goal of this thought is to provide to the vehicle the best possible acting of all the electronics systems placed in vehicle, and, as a consequence, the best running of the On-Board and Off-Board diagnosis systems which should assist the customer needs directly. The tendency is to project the vehicles of the same brand in the same conceptual line facilitating the assembly work in production line and the after sales support.

The objective of this paper is to present the update procedures and the future tendencies for the diagnosis projects in commercial vehicles, specially buses and trucks. The constant increase in the number of components and electronic systems in commercial vehicles demands that the subject “Diagnosis” be treated and previously defined, while the vehicle is in the project phase. The final goal of this thought is to provide to the vehicle the best possible acting of all the electronics systems placed in vehicle, and, as a consequence, the best running of the On-Board and Off-Board diagnosis systems which should assist the customer needs directly. The tendency is to project the vehicles of the same brand in the same conceptual line facilitating the assembly work in production line and the after sales support.