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Technical Paper

Study on Automated Mechanical Transmission and Method of Parameter Optimization Design for Hybrid Electric Bus

2013-11-27
2013-01-2828
The hybrid electric city bus, which consists of the electric motor and battery, is obviously different from the traditional buses. This paper focuses on optimizing the characteristics of the automatic mechanical transmission in hybrid electric city bus and does the following studies: firstly, in order to reduce the fuel consumption, the transmission ratio and some structural parameters are optimized with CRUISE software; secondly, the volume and weight of the transmission structure is reduced and optimized by numerical optimization approach, with the limitation of the structural reliability.
Technical Paper

04Road Feel Feedback Design for Vehicle Steer-by-Wire via Electric Power Steering

2013-11-27
2013-01-2898
A new road feel feedback control design of steer-by-wire (SBW) is proposed, which is produce the steering feel of conventional vehicle with equipped electronic power steering (EPS) system, due to SBW system removes mechanical linkages between steering system and front wheels. A dynamic model is established to study the road feel generation and deal with the need of computed rack force of steer system. Based on the analysis of the assisting characteristic and the active damping control strategy of the EPS system, an integrated road feel algorithm is proposed. For rack force is difficult to measure, an estimator is presented to estimate rack force by Kalman filter (KF). The hardware-in-the-loop simulation (HILS) test bench results show that the proposed road feel control design make drivers get road feel information and SBW system can improve the vehicle maneuverability and comfortably.
Technical Paper

The Design of Electrically Controlled Steering System Hardware-In-the-Loop Test Bench

2014-04-01
2014-01-0243
Nowadays, conventional steering system cannot meet consumers' requirements as their environmental awareness increasing. Electrically controlled steering system can solve this problem well [1] [2]. Electrically controlled steering system has been not only applied widely in automobile steering technique but also becomes an important section of automobile integrated chassis control technology. It is necessary for vehicles to test their every component repeatedly before every component assembled. So a test bench becomes an essential part for vehicle products' design and improvement. The electrically controlled steering system consists of Electric Power Steering system (EPS), Active Front Steering (AFS) and Steer by Wire (SBW). The similarity among them is containing pinion-and-rack mechanical structure, so it is viable to design a test bench suitable for these three systems. This paper takes EPS as a prototype to verify the design's availability.
Technical Paper

The Resistance Loading System of Electronic Control Steering System Performance Test Bench

2014-04-01
2014-01-0230
Nowadays, electric control steering system has been a main tendency. It consists of Electric Power Steering (EPS) system, Steer by Wire (SBW) system and Active Front Steering (AFS) system. EPS is more widely applied and its technology is more developed. By 2010, the cars equipped with EPS have reached almost 30%. This paper describes one integrated test bench which can test and verify electric control steering system. The main target of the paper is to design and set up a resistance loading system for the test bench referred. The paper takes EPS as a prototype to verify the designed resistance loading system. If the resistance loading system provides a precise simulated torque for the bench, the results of tests will be more approximate with vehicle tests and the acquired data will be reliable for electric control steering system's design and improvement. The linear electric cylinder applied in the loading system is used to provide simulated torque for the bench.
Technical Paper

Study on Braking Force Distribution Algorithm for Hybrid Electric Bus Based on EBS

2013-04-08
2013-01-0411
In order to improve the braking energy recovery, a parallel hybrid electric bus simulation model with electric braking system (EBS) was established by co-simulation platform for the TruckSim and Matlab/Simulink in this paper. EBS makes the front and rear shaft braking force arbitrarily distributed, which is more effective to improve the rate of energy recovery and the braking stability. A braking force distribution algorithm for hybrid electric bus based on EBS was designed in this paper. Under the premise to meet the driver's needs and the ECE regulations, this braking force distribution method focuses on making the braking force distribute to the drive shaft to a maximum extent, so as to obtain the maximum energy recovery rate by the utilization of the motor regenerative braking. At last, the simulation in different operating conditions was used to analyze the braking energy utilization and the braking performance based on the simulation model.
Technical Paper

An Active Return-to-Center Control Strategy with Steering Wheel Sensor for Electric Power Steering System

2015-09-29
2015-01-2729
For the vehicles equipped with Electric Power Steering (EPS) system, the friction and damping effect brought by assisted motor and worm gear mechanism influence the return ability and handing stability. In order to eliminate the impacts, it is necessary to add return-to-center control in EPS control strategy. This paper proposes a practical active return-to-center control strategy with steering wheel angle signals based on return state identification. In the strategy, the return state of the steering system is identified quickly according to the two signals steering wheel angle velocity and steering wheel torque. Only under return state, a double closed-loop PID control strategy is carried out to calculate a compensation current to improve the return ability. For validating the proposed strategy, a fine EPS model including BLDC assisted motor is built based on carsim and simulink co-simulation platform.
Technical Paper

Assistance Characteristics and Control Strategy of Electro-Hydraulic Power Steering Systems on Commercial Vehicles

2015-09-29
2015-01-2723
Electro-hydraulic power steering system (EHPS) maintains the advantages of Hydraulic power steering system (HPS) and Electric power steering system (EPS).It is even more superior than this two. In the foreseeable future, this system will have a certain development space. Assistant characters analysis was carried out in this paper. Control strategy based on steering states and feedback control strategy were designed too. Besides, aiming at the emergency steering conditions, steering angular velocity additional controlling strategy was brought out. Under emergency steering conditions, steering angular velocity additional controlling strategy will be applied. Additional steering moment will be calculated to ensure the assistant follow steering rapidly.
Technical Paper

Development a HIL Test Bench for Electrically Controlled Steering System

2016-04-05
2016-01-0051
Electric power steering (EPS), active front wheel steering (AFS) and steer by wire systems (SBW) can enhance the handling stability and safety of the vehicle, even in dangerous working conditions. Now, the development of the electric control steering system (ECS) is mainly based on the way that combines the test of the electric steering hardware-in-loop (HIL) test bench with real vehicle tests. However, the real vehicle tests with higher cost, long cycle and vulnerable to space weather have the potential safety problems at early development. On contrast, electronic control steering HIL test bench can replace real vehicle tests under various working conditions and make previous preparations for real vehicle road tests, so as to reduce the number of real vehicle test, shorten the development cycle, lower development costs, which has gradually become the important link of research and development of electronic steering system.
Technical Paper

Study on Automated Mechanical Transmission Parameters Optimization for Hybrid Electric Bus

2014-09-30
2014-01-2371
For city buses, especially hybrid electric buses, the requirements for the fuel economy and low noises are stricter, comparing with the momentum quality. Since hybrid electric buses sometimes run without the engine, the noises that the transmission makes become the major type. To get better fuel economy and lower noises, this paper focuses on optimizing the characteristics of the automatic mechanical transmission (AMT) in a hybrid electric city bus, and the studies are done as follows. Firstly, in order to reduce the fuel consumption, the transmission ratios are optimized by the co-simulation and optimization in CRUISE and MATLAB, with the limitation of the quality of driving momentum. Secondly, for the purpose of lightweight and lower transmission noise, multi-objective optimization based on reliability is applied in transmission geometric optimization design, the objective function are the smallest volume and the biggest transmission gear contact ratio of the transmission.
Technical Paper

The Development and Verification of Hardware-in-the-loop Test-bench of Electrically Controlled Steering System

2015-04-14
2015-01-1508
As electric technique develops fast, steering system changes from conventional mechanic steering system to Hydraulic Power Steering (HPS). Flowing HPS, Electrically Controlled Steering (ECS) system, including Electric Power Steering (EPS) system, Active Front Steering (AFS) system and Steer-by-Wire (SBW) system. ECS makes it easy for a driver to control a steering wheel using a less torque at a low speed, which is usually called steering portability Besides, ECS could also help a driver steer a vehicle stably at a high speed, which is usually called steering stability ECS provides an optional method to solve the contradiction between steering portability and steering stability. [1] [2] The study of ECS involves mechanic design, detection of electric components, software design and so on. Researches of ECS need a lot of trials and errors. By now, the development of ECS mostly depends on experiments on Hardware-in-the- Loop (HIL) and real vehicles.
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