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The increasingly stringent requirements in relation to emission reduction and onboard diagnostics are pushing the Chinese automotive industry toward more innovative solutions and a rapid increase in electronic control performance. To manage the system complexity the architecture will require being well structure on hardware and software level. The paper introduces GEMS-K1 (Gasoline Engine Management System - Kit 1). GEMS-K1 is a platform being compliant with Euro IV emission regulation for gasoline engines. The application software is developed using modeling language, the code is automatically generated from the model. The driver software has a well defined structure including microcontroller abstraction layer and ECU abstraction layer. The hardware is following design rules to be robust, 100% testable and easy to manufacture. The electronic components use the latest innovation in terms of architecture and technologies.

Homogeneous Charge Compression Ignition (HCCI) has the potential of reducing fuel consumption as well as NOx emissions. However, it is still confronted with problems in real-time control system and control strategy for the application of HCCI, which are studied in detail in this paper. A CAN-bus-based distributed HCCI control system was designed to implement a layered close loop control for HCCI gasoline engine equipped with 4VVAS. Meanwhile, a layered management strategy was developed to achieve high real-time control as well as to simplify the couplings between the inputs and the outputs. The entire control system was stratified into three layers, which are responsible for load (IMEP) management; combustion phase (CA50) control and mechanical system control respectively, each with its own specified close loop control strategy. The system is outstanding for its explicit configuration, easy actualization and robust performance.

Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption in gasoline engine. However, it is still confronted with the problem of its limited operation range. High load is limited by the tradeoff between the quantity of working charge and dilution charge. Low load is limited by the high residual gas fraction and low temperature in the cylinder. One of the highlights of HCCI combustion research at present is to expand the low load limit of HCCI combustion by developing HCCI idle operation. The main obstacle in developing HCCI idle combustion is too high residual gas fraction and low temperature to misfire in cylinder. This paper relates to a method for achieving the appropriate environment for auto-ignition at idle and the optimal tradeoff between the combustion stability and fuel consumption by employing EIVO valve strategy with an equivalent air-fuel ratio.

Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption. However, it is still confronted with the problem of its narrow operation range that covers only the light and medium loads. Therefore, to expand the operation range of HCCI, mode switching between HCCI combustion and transition SI combustion is necessary, which may bring additional problems to be resolved, including load fluctuation and increasing the complexity of control strategy, etc. In this paper, a continuously adjustable load strategy is proposed for gasoline engines. With the application of the strategy, engine load can be adjusted continuously by the in-cylinder residual gas fraction in the whole operation range. In this research, hybrid combustion is employed to bridge the gaps between HCCI and traditional SI and thus realize smooth transition between different load points.

Approximately 50% energy is consumed during the acceleration of a city bus. Fuel consumption during acceleration is significantly affected by driving behavior. In this study, 13 characteristic parameters were selected to describe driving style based on analysis of how driving influences fuel consumption during acceleration. The 100,000 km real-world vehicle running data of six drivers on three city buses in a particular bus line in Tianjin, China were sampled using a vehicle-on-line data logger. Based on the selected characteristic parameters and collected driving data, an evaluation model of the fuel consumption level of a driver was established by adopting the method of decision tree C4.5. For two-level classification, the model has over 85% prediction accuracy. The model also has the advantages of having a few training samples and strong generalization. As an example of the model application, the fuel-saving potential of a driver under optimal operations was analyzed.

A pressure accumulative injection rate controllable unit injector-PAIRCUI is proposed and developed. This unit injector is powered by fuel pressure accumulation controlled by an electronic control unit and its injection rate is shaped by inner valves of the injector. Inherent advantages of an accumulator type unit injector have been carried out in this new design, including sructural simplicity, totally flexible injection timing, medium common rail pressure, tolerable pump size and flow requirement. A number of decisive features have also been realized that are significant for high efficiency and low emissions of engine combustion, including higher mean effective injection pressure(MEIP), pilot injection capability and rapid end of injection. The injection pressure is independent of engine speed, but regulated upon engine load. These characteristics are beneficial in improving engine performance and fuel consumption.

It is found that a thin and rich mixture layer on a wall is formed after impingement of a gas jet of fuel on the wall. The measured thickness of the mixture layer is about 2 mm. and its dispersion rate after the end of injection is much lower, compared to that of a space gas jet. This phenomenon in a small D.I. diesel engine is known as “wall wetting” or “wall fuel accumulation” which has an important influence on engine fuel consumption and emissions. This paper presents a technique for enhancing the near wall mixing of an impinging jet by means of a bump on the wall. The development of a wall jet formed after an impingement of a gas jet has been investigated by simultaneously measuring the near wall velocity and concentration distribution. It has been found that a wall jet is stripped off the wall and ejected as a secondary jet when the wall jet encounters a bump of the wall.

The present paper aims to investigate the influence of spark ignition on CAI combustion based on internal EGR strategy. Controlled Auto-ignition (CAI) combustion is facilitated in a Ricardo single cylinder engine with a pair of special camshafts, which valve lift and cam profile are modified to trap enough hot residuals. Operation regions and other detailed combustion characteristics of the CAI engine operation are analyzed and compared between pure CAI mode and the CAI mode with assisted spark ignition. The results show that spark ignition can play an important role in controlling CAI combustion ignition in low load boundary region. The low temperature chemical reaction process is shortened and the auto ignition timing is advanced due to the spark discharge. Meantime, lower fuel consumption and cycle-to-cycle variations can be achieved.

The performance of three different electric turbo-compounding systems under both steady and driving cycle condition is investigated in this paper. Three configurations studied in this paper are serial turbo-compounding, parallel turbo-compounding and electric assisted turbo-compounding. The electric power, global gain of the whole system (engine and power turbine) under steady operating condition is firstly studied. Then investigation under three different driving cycles is conducted. Items including fuel consumption, engine operating point distribution and transient response performance are analyzed among which the second item is done based on statistic method combined with the results obtained under steady operating conditions. Study under steady condition indicates that electric assisted turbo-compounding system is the best choice compared with the other two systems. The performance of serial turbo-compounding is load oriented while parallel configuration is speed oriented.