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This Standard describes methods to understand the risks associated with vehicle mobile air conditioning [MAC] systems in all aspects of a vehicle’s lifecycle including design, production, assembly, operation and end of life. Information for input to the risk assessment is provided in the Appendices of this document. This information should not be considered to be complete, but only a reference of some of the data needed for a complete analysis of the risk associated with the use of refrigerants in MAC systems.

This SAE Standard describes methods to understand the risks associated with vehicle mobile air conditioning (MAC) systems in all aspects of a vehicle’s lifecycle including design, production, assembly, operation, and end of life. Information for input to the risk assessment is provided in the appendices of this document. This information should not be considered to be complete, but only a reference of some of the data needed for a complete analysis of the risk associated with the use of refrigerants in MAC systems.

This Standard describes methods to understand the risks associated with vehicle mobile air conditioning [MAC] systems in all aspects of a vehicle’s lifecycle including design, production, assembly, operation and end of life. Information for input to the risk assessment is provided in the Appendices of this document. This information should not be considered to be complete, but only a reference of some of the data needed for a complete analysis of the risk associated with the use of refrigerants in MAC systems.

This Standard is restricted to refrigeration circuits that provide air-conditioning for the passenger compartments of passenger and commercial vehicles. This Standard includes analytical and physical test procedures to evaluate concentration inside the passenger compartment. In the early phases of vehicle evaluation, usage of the analytical approach may be sufficient without performing physical tests. The physical test procedure involves releasing refrigerant from an external source to a location adjacent to the evaporator core (inside the HVAC-Module). An apparatus is used to provide a repeatable, calibrated leak rate. If the system has multiple evaporators, leakage could be simulated at any of the evaporator locations. This standard gives detail information on the techniques for measuring R-744 [CO2] and R-1234yf [HFO-1234yf], but the general techniques described here can be used for other refrigerants as well.

This SAE Recommended Practice provides a test procedure and performance guideline for evaluating passenger car windshield defrosting systems. It is limited to results of tests that can be conducted on uniform test equipment in commercially available laboratory facilities. The current engineering practice prescribes that for laboratory evaluation of defroster systems, a known quantity of water shall be sprayed on the windshield to form an ice coating and then melted by the defroster under specific vehicle operating conditions. The procedure provides uniform and repeatable laboratory test results, even though under actual conditions such a coating would be removed by scraping before driving the vehicle. The performance obtained, therefore, does not directly relate to actual driving conditions, but serves as a laboratory performance indicator for comparing test results within or between systems.

The scope of this SAE Recommended Practice is to establish uniform test procedures and minimum performance requirements for passenger car windshield defrosting systems. It is limited to tests that can be conducted on uniform test equipment in commercially available laboratory facilities. The test procedures and minimum performance requirements outlined herein reflect the extensive knowledge and experience which automotive engineers have accumulated in development of windshield defrosting practices. Current engineering practice prescribes that for laboratory evaluation of defroster systems an ice coating, rather than frost, be applied to the windshield to provide more uniform and repeatable test results, frost formation of uniform density being the more difficult to accomplish. The time element for ice removal, therefore, is longer than that required to remove frost, which is the prime purpose of the defroster system.

The scope of this SAE Recommended Practice is to establish uniform test procedures and minimum performance requirements for passenger car windshield defrosting systems. It is limited to tests that can be conducted on uniform test equipment in commercially available laboratory facilities. The test procedures and minimum performance requirements, outlined in this recommended practice, are based on currently available engineering data. It is the intent that all portions of the recommended practice will be periodically reviewed and revised as additional knowledge regarding vehicle defroster performance is developed.

This SAE Recommend Practice establishes for passenger cars, light trucks, and multipurpose vehicles with GVW of 4500 kg (10000 pounds) or less, as defined by EPA, and M1 category vehicles as defined by the European Commission:

This SAE Recommend Practice establishes for passenger cars, light trucks, and multipurpose vehicles with GVW of 4500 kg (10 000 lb) or less, as defined by EPA, and M1 category vehicles as defined by the European Commission: a Minimum performance standards for defrosting and demisting systems. b Test procedures that can be conducted on uniform test equipment by commercially available laboratory facilities.

The scope of this SAE Recommended Practice is to establish uniform test procedures and minimum performance requirements for passenger car windshield defrosting systems. It is limited to tests that can be conducted on uniform test equipment in commercially available laboratory facilities. The test procedures and minimum performance requirements outlined herein reflect the extensive knowledge and experience which automotive engineers have accumulated in development of windshield defrosting practices. Current engineering practice prescribes that for laboratory evaluation of defroster systems an ice coating, rather than frost, be applied to the windshield to provide more uniform and repeatable test results, frost formation of uniform density being the more difficult to accomplish. The time element for ice removal, therefore, is longer than that required to remove frost, which is the prime purpose of the defroster system.

This SAE Recommended Practice, limited to liquid coolant systems, establishes uniform vehicle heater test procedures. Both laboratory and complete vehicle tests are specified in this document. Required test equipment, facilities, and definitions are included. NOTE— Defrosting and defogging procedures and requirements can be found in SAE J902, J381, J382, and J953.

This SAE Standard applies to refrigerant vapor compression systems that provide cooling and/or heating for passenger cars, light trucks and commercial vehicles (on and off road) that use automotive type mobile air conditioning [MAC] systems. Large trucks, buses and other vehicles that do not use typical automotive a/c systems or use refrigerants not listed in this document are not covered by this standard. This standard covers any vehicle with a MAC system using a belt or electric motor driven compressor. This document provides standards for design, assembly, test and service of MAC systems to minimize environmental, health and safety impacts. Also included are cautionary statements for the service industry to alert technicians to the inadvisability and possible health or safety effects associated with venting refrigerant during service. It is not intended to restrict the use, or further development, of other types of refrigeration systems for mobile air conditioning applications.

This SAE Standard applies to refrigerant vapor compression systems that provide cooling and/or heating for passenger cars, light trucks, and commercial vehicles (on and off road) that use automotive type mobile air conditioning (MAC) systems. Large trucks, buses, and other vehicles that do not use typical automotive A/C systems or use refrigerants not listed in this document are not covered by this standard. This standard covers vehicles with MAC systems using belt driven compressors and electric motor driven compressors. This document provides industry-recognized standards for the design, assembly, and test of MAC systems, including necessary service equipment, and is intended to cover all phases of the lifetime of MAC systems to minimize environmental, health, and safety impacts. The standards listed in this document cover the currently accepted industry guidelines and procedures.