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Journal Article

Impact of Control Methods on Dynamic Characteristic of High Speed Solenoid Injectors

2014-04-01
2014-01-1445
Accurate control of both the timing and quantity of injection events is critical for engine performance and emissions. The most serious problem which reduces the accuracy of the control operation in such systems is a time delay of the responsiveness for the opening and closing operation of the electromagnetic valve. Modern electronic control systems should be capable of driving high speed solenoid injectors at a very fast switch frequency with high efficiency and acceptable power requirements. In this paper, the dynamic characteristic of a high speed servo-hydraulic solenoid injector for diesel engine, with different driving circuits and control methods, is investigated. A pre-energizing control strategy based on a dual power supply is applied to speed up the opening response time of the injectors.
Technical Paper

In Cycle Pre-Ignition Diagnosis and Super-Knock Suppression by Employing Ion Current in a GDI Boosted Engine

2020-04-14
2020-01-1148
In this paper, a low-speed pre-ignition (LSPI) diagnostic strategy is designed based on the ion current signal. Novel diagnostic and re-injection strategies are proposed to suppress super-knock induced by pre-ignition within the detected combustion cycle. A parallel controller system that integrates a regular engine control unit (ECU) and CompactRIO (cRIO) from National Instruments (NI) is employed. Based on this system, the diagnostic and suppression strategy can be implemented without any adaptions to the regular ECU. Experiments are conducted on a 1.5-liter four-cylinder, turbocharged, direct-injected gasoline engine. The experimental results show two kinds of pre-ignition, one occurs spontaneously, and the other is induced by carbon deposits. Carbon deposits on the spark plug can strongly interfere with the ion current signal. By applying the ion current signal, approximately 14.3% of spontaneous and 90% of carbon induced pre-ignition cycles can be detected.
Technical Paper

Characteristics of Auto-Ignition for Lubricants and Lubricant/Gasoline Based on an Innovative Single Droplet Test System

2020-04-14
2020-01-1428
Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.
Technical Paper

A Comparative Study on the Ignition Mechanism of Multi-site Ignition and Continuous Discharge Strategy

2021-09-21
2021-01-1162
Advanced combustion engines dominate all automotive applications. Future high efficiency clean combustion engines can contribute significantly to sustainable transportation. Effective ignition strategies are studied to enable lean and diluted combustion under considerably high-density mixture and strong turbulences, for improving the efficiency and emissions of future combustion engines. Continuous discharge and multi-site ignition strategies have been proved to be effective to stabilize the combustion process under lean and EGR diluted conditions. Continuous discharge strategy uses a traditional sparkplug with a single spark gap and multiple ignition coil packs. The ignition coil packs operate under a specific time offset to realize a continuous discharge process with a prolonged discharge duration. Multi-site ignition strategy also uses multiple ignition coil packs.
Journal Article

Study of the Combustion Characteristics of a HCCI Engine Coupled with Oxy-Fuel Combustion Mode

2017-03-28
2017-01-0649
The present work proposed to implement oxy-fuel combustion mode into a homogeneous charge compression ignition engine to reduce complexity in engine emissions after-treatment and lower carbon dioxide emission. The combination of oxy-fuel combustion mode with homogeneous charge compression ignition engine can be further optimized by the utilization of direct high temperature and pressure water injection to improve cycle performance. A retrofitted conventional diesel engine coupled with port fuel injection and direct water injection is utilized in this study. A self-designed oxygen and carbon dioxide mixture intake system with flexible oxygen fraction adjustment ability is implemented in the test bench to simulate the adoption of exhaust gas recirculation. Water injection system is directly installed in the combustion chamber with a modified high speed solenoid diesel injector.
Journal Article

Characteristics of Lubricants on Auto-ignition under Controllable Active Thermo-Atmosphere

2016-04-05
2016-01-0889
Downsizing gasoline direct injection engine with turbo boost technology is the main trend for gasoline engine. However, with engine downsizing and ever increasing of power output, a new abnormal phenomenon, known as pre-ignition or super knock, occurs in turbocharged engines. Pre-ignition will cause very high in-cylinder pressure and high oscillations. In some circumstances, one cycle of severe pre-ignition may damage the piston or spark plug, which has a severe influence on engine performance and service life. So pre-ignition has raised lots of attention in both industry and academic society. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. The auto-ignition characteristics of different lubricants are studied. This paper focuses on the ignition delay of different lubricants in Controllable Active Thermo-Atmosphere (CATA) combustion system.
Technical Paper

Characteristics of Transient NOx Emissions of HEV under Real Road Driving

2020-04-14
2020-01-0380
To meet the request of China National 6b emission regulations which will be officially implemented in China, firstly including the RDE emission test limits, the transient emissions on real road condition are paid more attention. A non-plug-in hybrid light-duty gasoline vehicles (HEV) sold in the Chinese market was selected to study real road emissions employed fast response NOx analyzer from Cambustion Ltd. with a sampling frequency of 100Hz, which can measure the missing NO peaks by standard RDE gas analyzer now. Emissions from PEMS were also recorded and compared with the results from fast response NOx analyzer. The concentration of NOx emissions before and after the Three Way Catalyst (TWC) of the hybrid vehicle were also sampled and analyzed, and the working efficiency of the TWC in real road driving process was investigated.
Technical Paper

Starting Process Control of a 2-Cylinder PFI Gasoline Engine for Range Extender

2020-04-14
2020-01-0315
With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).
Technical Paper

The Review of Vehicle Purchase Restriction in China

2020-04-14
2020-01-0972
In the past two decades, rapidly expanding economy in China led to burst in travel demand and pursuit of quality of life. It further promoted the rapid growth of China's passenger car market. China had already become the largest vehicle sales country, exceeding the U.S. in 2010. By the end of 2018, there had been over 240 million cars in China, with over 200 million passenger cars. The surge of car ownership has also brought a series of problems, like traffic congestion, long commuting time, insufficient parking space, etc. Therefore, some local governments in China introduced vehicle purchase restriction policies to control the growth and gross of vehicle stock. Different cities issued different rules. Lottery and auction mechanisms both exist. There are also differences in classification and licensing of electric vehicles. However, with the recent slowdown of economic development, China's car sales began to decline in 2018, and the trend of 2019 is also not optimistic.
Technical Paper

Energy Enhanced Adaptive Spark Ignition for Lean Combustion Initiation

2020-04-14
2020-01-0841
For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.
Journal Article

Spray Hot-impingement System Optimization for Premixed Diesel Homogeneous Charge Preparation

2008-04-14
2008-01-0014
In this study, a spray hot-impingement system was set up to analyze the spray characteristics when spray impinged onto a flat hot surface by high-speed photography technology. The angle between spray axis and normal line of the flat surface could be changed, and the surface temperature could exceed 400°C. The influences of surface temperature and heating power on spray atomization were investigated too. At atmospheric pressure, when the wall temperature was 340∼380°C, the impinging diesel spray was well atomized. In this experiment, the wall heating power could be set at 1∼25 Wcm-2. When the heating power was about 1.6 Wcm-2, the impinging spray atomized well, and when it was about 10.1 Wcm-2 the spray atomized better though the heating power requirement should be high.
Journal Article

Effect of Injection Parameters on Spray Characteristics of Urea-SCR System

2013-04-08
2013-01-1067
Urea-SCR system is one of the after-treatment methods for diesel engines, which could effectively reduce the NOX emissions and enable diesel engines to meet increasingly stringent emission legislations. Within the urea-SCR system, characteristics of urea-solution spray, especially the distribution uniformity of spray droplets as well as gaseous NH₃ within the exhaust pipe, play an important role in the efficiency of catalytic reduction. In this paper, an SCR spray visualization test bench was set up. Urea-solution from a non-air-assist injector is injected into the steady stream of simulated exhaust gas flow. The transient characteristics of spray are recorded by high-speed photography. Specific spray characteristics in the original photographs, i.e., mixing distance and degree of uniformity are extracted. The influence of injection pressure and injection angle on spray characteristics are tested in different sets of experiments.
Technical Paper

Safety Development Trend of the Intelligent and Connected Vehicle

2020-04-14
2020-01-0085
Automotive safety is always the focus of consumers, the selling point of products, the focus of technology. In order to achieve automatic driving, interconnection with the outside world, human-automatic system interaction, the security connotation of intelligent and connected vehicles (ICV) changes: information security is the basis of its security. Functional safety ensures that the system is operating properly. Behavioral safety guarantees a secure interaction between people and vehicles. Passive security should not be weakened, but should be strengthened based on new constraints. In terms of information safety, the threshold for attacking cloud, pipe, and vehicle information should be raised to ensure that ICV system does not fail due to malicious attacks. The cloud is divided into three cloud platforms according to functions: ICVs private cloud, TSP cloud, public cloud.
Technical Paper

The Characteristic of Transient HC Emissions of the First Firing Cycle During Cold Start on an LPG SI Engine

2006-10-16
2006-01-3403
The first firing cycle is very important for cold-start. Misfire of the first firing cycle can lead to significant HC emissions and affect the subsequent cycles. The first firing cycle for Gasoline SI engine have been reported in many studies. Liquefied petroleum gas (LPG) as an alternative fuel has been widely used in commercial vehicles during the last decade. However, the properties of the first firing cycle for LPG SI engine have been seldom reported. This paper presents an investigation of the characteristics of transient HC emissions of the first firing cycle during cold start on a LPG SI engine. A fast-response flame ionization detector (FFID) was applied to measure transient HC emissions of the first firing cycle in the exhaust port of the engine. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded.
Journal Article

Simulation Study of Water Injection Strategy in Improving Cycle Efficiency Based on a Novel Compression Ignition Oxy-Fuel Combustion Engine

2018-04-03
2018-01-0894
The present work discusses a novel oxy-fuel combustion cycle utilized in compression ignition internal combustion engine. The most prominent feature of this cycle is that the air intake is replaced by oxygen; therefore nitric oxide (NOX) emission is eliminated. The enrichment of oxygen leads to higher flame speed and mass fraction consumption rate; on the other hand, the high concentration of oxygen presented during combustion will result in intense pressure rise rate which may cause severe damage to engine hardware. As water injection is already utilized in gasoline engine to control knocking, the utilization of water injection in optimizing oxy-fuel combustion process has been tested in this study. To understand the relationship between water injection strategy and cycle efficiency, computational fluid dynamics (CFD) simulations were carried out. The model was carefully calibrated with the experimental results; the errors were controlled within 3%.
Technical Paper

Effect of Coflow Temperature on the Characteristics of Diesel Spray Flames and its Transient HC Distribution under Atmospheric Conditions

2007-10-29
2007-01-4028
A Controllable Active Thermo-Atmosphere (CATA) Combustor enables the investigation of stabilization mechanisms in an environment that decouples the turbulent chemical kinetics from the complex recirculating flow. Previous studies on combustion of the low-pressure fuel jets in the Controllable Active Thermo-Atmosphere (CATA) showed non-linear effect of coflow temperature on autoignition delay and the randomness of autoignition sites. In this work, a diesel spray is injected into the CATA with the injection pressure at 20MPa from a single-hole injector and the autoignition and combustion process of the spray is recorded by a high-speed camera video. The multipoint autoignition of diesel spray is observed in the CATA and the subsequent combustion process is analyzed. The results show that autoignition phenomenon plays an important role in the stabilization of the lifted flames of diesel spray under low coflow temperature.
Technical Paper

Effect of Piston Crevice on Transient HC Emissions of First Firing Cycle at Cold Start on LPG SI Engine

2007-10-29
2007-01-4015
By changing the top-land radial clearance, this paper presents the effect of the piston crevice on the transient HC emissions of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded. The results show that increasing 50% crevice volume leads to 25% increase of HC emissions in the lean region and 18% increase of HC emissions in the rich region, however, the 50% increase of crevice volume contributes to 32% decease of HC emissions in the stable combustion region. For LPG SI engine, the HC emissions of the first firing cycle during cold start are relatively low in a wide range of the excess air ratio.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

The Social Economical Benefit Estimation by HEVs Application-Shanghai Case Study

2008-06-23
2008-01-1565
In this paper, a case study of Shanghai HEVs application and its effects on the social and environmental benefits are presented based on the multi views on the different aspects, such as, not only for the fuel consumption saving, but also emissions reduction and health effect, agriculture loss and cleaning cost. The results show that the potential benefits for the society from HEVs application are markedly with the increase of the ratio of HEV in the population of vehicle. Based on this, the policy to promote the HEV purchased by consumers is very important at the beginning of HEV into market.
Technical Paper

Design and Simulation of Serial Hybrid Electric Moped Powertrain

2008-06-23
2008-01-1567
According to the requirements of two-wheel vehicle's future market and the characteristic of urban road conditions in China, the advantages and disadvantages of three basic configurations for the Hybrid Electric Vehicle are compared, finally, the serial hybrid configuration is chosen to be applied to hybrid Electric Moped solution. The selection principle of main components of this hybrid powertrain system includes ICE, generator, battery and hub motor, and the optimal match for performance parameters of these components are introduced in this paper. Then, a hybrid system model is established based on AVL-CRUISE. The simulations of fuel efficiency and exhaust emissions for both serial hybrid moped and conventional motorcycle is offered.
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