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The purpose of this study is to determine a pilot injection control strategy for the improvement of dual-fuel combustion with a lean natural gas/air mixture. Experiments were performed using a single cylinder test engine equipped with a common-rail injection system. The injection pressure, timing and quantity were varied at a fixed overall equivalence ratio of 0.5. The results of single-stage-injection experiments show that middle injection timings (−20 to −10 degATDC) produce low emissions of unburned species, because the pilot-fuel vapor spreads into the natural-gas lean mixture and raises the effective equivalence ratio, which leads to fast flame propagation. Early injection (−35degATDC) is advantageous for low NOx emission; however, increased emissions of unburned species are barriers.

The present study aims to obtain a strategy for optimizing the combination of injection conditions and combustion chamber geometry to achieve low carbon monoxide (CO), nitrogen oxides (NOx) and smoke emissions with high thermal efficiency at low loads in direct-injection premixed charge compression ignition (DI-PCCI) operation in a diesel engine. To this end, experiments were performed using a naturally-aspirated single-cylinder DI diesel engine equipped with a common-rail injection system and a cooled exhaust gas recirculation (EGR) system under various injection conditions, including injection timing, injection angle and injection quantity, and combustion chamber geometry. The results indicate that CO emission was reduced at injection timings that provide high peak heat release rates. To improve the NOx-CO trade-off relation, the spray angle should be properly selected depending on the combustion chamber geometry.

Formation of nitrogen oxides (NOx) in direct-injection premixed charge compression ignition (DI-PCCI) combustion simulated in a constant volume vessel was investigated using an ignition-combustion model that combines a stochastic mixing model with a reduced chemical reaction scheme. Several improvements were made to the model in order to predict the combustion processes in DI-PCCI. Calculations were carried out for the injection and ambient conditions equivalent to the measurements using the constant volume vessel. Analysis of the calculated results clarified the effects of mixture heterogeneity on NO concentrations and the mechanisms are discussed. The results show that the model successfully represents the experimental tendency for NO concentration when the injection conditions and ambient oxygen mole fraction are varied.

This study aims to determine strategies for improving the relations between the pressure rise rate and emissions of nitrogen oxide (NOx), hydrocarbons (HC), and carbon monoxide (CO) in low temperature combustion (LTC) operation of a diesel engine. For this purpose, an analysis was conducted on data from experiments carried out using a single-cylinder direct-injection diesel engine with variation in the injection quantity, injection timing, exhaust-gas recirculation (EGR) rate, injection pressure, injection nozzle specification and combustion chamber geometry. The results reveal that the pressure rise rate and NOx exhibit similar tendencies when varying injection timing and EGR rate, which is opposite to CO and total HC (THC) emissions, regardless of injection quantity. When the injection quantity is increased, smoke emission becomes problematic in the selection of the injection timing.

The objective of the present study is to elucidate the combustion process of partial premixed charge compression ignition (PCCI) combustion using multiple injections in diesel engines. The effects of the ratio of the quantity of fuel used in the first and second injections, and the injection dwell time on heat release rate, soot and nitrogen oxide (NOx) formations are investigated in simulated partial PCCI combustion using a constant-volume vessel. N-heptane is used as fuel. The experiments are carried out under an ambient condition of 2 MPa and 900 K, which simulates a PCCI-like heat release rate with long ignition delays. The oxygen concentration is set to 21 and 15% to simulate conditions without and with exhaust-gas recirculation (EGR), respectively. The fuel quantity in the first injection is varied between 10 to 40% of the total fuel quantity, and the injection dwell is varied between 0.5 to 2.0 ms.

The effects of fuel injection conditions (injection pressure, nozzle orifice diameter and fuel injection quantity) on NOx formation in direct-injection Premixed Charge Compression Ignition (DI-PCCI) combustion were investigated using a constant-volume vessel and a total gas-sampling device. The results show that promotion of fuel-air mixing reduces final NOx mass accompanying a delayed hot flame. In particular, under low oxygen mole fraction conditions, in addition to the hot flame delay, the promotion of fuel-air mixing results in a lower heat release rate. In this case, the final NOx mass is further reduced. For a fixed nozzle orifice diameter, the final NOx mass is reduced with increasing injection pressure. This effect is remarkable for smaller nozzle orifice diameters. Regardless of the oxygen mole fraction, under the low injection fuel quantity condition, enhancement of fuel-air mixing reduces the final NOx mass per released heat.

The aim of this study is to find strategies for fully utilizing the advantage of diesel-ethanol blend fuel in recent diesel engines. For this purpose, experiments were performed using a single-cylinder direct injection diesel engine equipped with a high-pressure common rail injection and a cold EGR system. The results indicate that significant PM reduction at high engine loads can be achieved using 15% ethanol-diesel blend fuel. Increasing injection pressure promotes PM reduction. However, poor ignitability of ethanol blended fuel results in higher rate of pressure rise at high engine loads and unstable and incomplete combustion at lower engine loads. Using pilot injection with proper amount and timing solves above problems. NOx increase due to the high injection pressure can be controlled employing cold EGR. Weak sooting tendency of ethanol-blend fuel enables to use high EGR rates for significant NOx reduction.

The Premixed Charge Compression Ignition (PCCI) natural-gas engine has been investigated extensively as a power source for stationary applications due to its potential for high thermal efficiency and very low NOx emissions. However, methane, which is a major component of natural gas, has a high auto-ignition temperature. Stable ignition of natural gas in PCCI engines can be achieved by high compression ratio, intake air heating, internal EGR and various other techniques. Although each of the above-mentioned methods shows positive effects, to some extent, on engine performance and emissions, the literature indicates that stable operation of the PCCI natural gas engine would require a combination of various techniques, which reveals the need for further investigation. The goal of the present study is to control the PCCI natural gas ignition and combustion by ozone addition into the intake air.

Utilization of ethanol-diesel blend fuels in partial Premixed Charge Compression Ignition (PCCI) combustion was attempted to achieve clean diesel engine. The experiment was carried out using a naturally aspirated single cylinder DI diesel engine equipped with common rail injection and cooled EGR systems. PCCI combustion was realized by two stage injection in which part of fuel was injected during the compression stroke and the rest near TDC. The results indicate that under middle to high engine loads, both weak sooting tendency and low cetane number of ethanol blend fuels offer a great improvement in PM and NOx emissions when compared to the diesel combustion with ordinary pilot injection. However, this results in penalties in thermal efficiency, THC and CO emissions.

Aim of this study is to clarify the NOx formation mechanism in diesel combustion under high-supercharged condition. Effects of ambient conditions and fuel injection parameters on diesel combustion were investigated using a constant volume chamber. NOx formation process was investigated using a total gas-sampling device. The results indicate that by using the above experimental setup it is possible to realize entirely diffusion combustion like what seen in the highly supercharged condition. Increasing ambient pressure up to 8MPa with high injection pressure shortens the ignition delay and offers a heat release rate proportional to the fuel injection rate with a short combustion duration. Increasing ambient pressure gives a higher NOx formation rate and final NOx concentration. This is due to enhancement in the fuel-air mixing which promotes the heat release.

To find more effective lean mixture preparation methods for smokeless and low NOx combustion, a numerical study of the effects of in-cylinder flow field before injection on mixture formation in a premixed compression ignition engine was conducted. Premixed compression ignition combustion is a very attractive method to reduce both NOx and soot emissions, but it still has some problems, such as high HC and CO emissions. In case of early direct injection, it is important to avoid wall wetting by spray impingement, which can cause higher HC and CO emissions. Since it is not easy to examine the effects of initial flow and injection parameters on mixture formation over the wide range by practical engine tests, a computer program named “GTT (Generalized Tank and Tube)” code was used to simulate the in-cylinder phenomena before autoignition.

A series of experiments using a single-cylinder direct injection diesel engine was conducted to investigate the smoke reduction effect of post injection while varying numerous parameters: the post-injection quantity, post-injection timing, injection pressure, main-injection timing, intake pressure, number of injection nozzle orifices, and combustion chamber shape. The experiments were performed under a fixed NOx emission condition by selecting the total injection quantities needed to obtain the predetermined smoke emission levels without post injection. The smoke reduction effects were compared when changing the post injection timing for different settings of the above parameters, and explanations were found for the measured smoke emission trends. The results indicate that close post injection provides lower smoke emission for a combination of a reentrant combustion chamber and seven-hole nozzle.

A series of experiments was conducted using a single-cylinder small-bore (85 mm) diesel engine to investigate the smoke-reduction effect of post injection by varying the number of injection nozzle orifices and the injection pressure. The experiments were performed under a constant injection quantity condition and under a fixed NOx emission condition. The results indicated that the smoke emission of six-hole, seven-hole, and eight-hole nozzles decreased for advanced post injection, except that the smoke emission of the 10-hole nozzle increased as the post injection was advanced from a moderately late timing around 17° ATDC. However, the smoke emission of the 10-hole nozzle with a higher injection pressure decreased for advanced post injection. These trends were explained considering the influence of the main-spray flames on post sprays based on CFD simulation results.

Natural gas/diesel dual fuel engines have potential for a high thermal efficiency and low NOx emissions. However, they have the disadvantages of high unburned species emissions and lower thermal efficiencies at low loads (at low equivalence ratio). A way to solve this problem is to properly distribute the pilot fuel vapor in a natural-gas premixture. The combustion chamber geometry affects the combustion process since it influences the distribution of the pilot fuel vapor. This study investigates the influence of injection conditions and the piston bowl geometry on the performance and emissions of a dual fuel engine. Experiments were carried out using two pistons with different bowl diameters, 52 mm and 58 mm, at single-and two-stage diesel-fuel injection. The results show that the larger bowl provides lower hydrocarbon emissions at a lower equivalence ratio in the case of single-stage injection.