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To clarify the microcrystal structure of soot particulate in the combustion chamber, we examined sampling methods which freeze the reaction of sample specimens from the combustion chamber and collected the soot particulates on microgrids. We investigated the microcrystal structure with a high resolution transmission electron microscope. The results were: the particle size distribution and the microcrystal structure of the soot particulates is little different for the cooled freezing method and room temperature sampling. The typical layer plane structure which characterizes graphite carbon is not observed in the exhaust of diesel engines, but some particulates display a somewhat similar layer plane structure. The structure of soot particulate is a turbostratic structure as the electron diffraction patterns show polycrystals. The soot particulates in the combustion chamber is similar to exhaust soot particulates.

Lean burn engines now being developed employ in-cylinder injection which requires high pressures and so necessitates expensive injection equipment. The experiments reported here used air assisted in-cylinder injection, and injected a mixture of air and fuel during the intake stroke, so allowing atomization at lower injection pressures than those necessary in compressing fuel with solid injection. The experiments confirmed that operation in this manner resulted in similar output and fuel consumption as with a carburetor. Next, a divided combustion chamber was installed and connected to the main combustion chamber and air assisted in-cylinder injection from a reed type injection nozzle was attempted. With this arrangement, stable idling operation was possible to air-fuel ratios (A/F) of 70. Lean burn at A/F = 22 to 35 was also achieved at maximum rated outputs (3.7 kW at 4200 min-l) of 6 - 18 %.

Since there is a trade-off relationship between NOx and particulates in exhaust gas emitted from a diesel engine, simultaneous reduction of the amounts of NOx and particulates in a combustion chamber is difficult. However, the amount of particulates produced in the combustion process could be reduced in a state of almost complete combustion, and the amount of NOx produced during the combustion process could be reduced by the use of a catalyst and reducing agent in the exhaust process. It has been demonstrated that the use of ethanol as a reducing agent on a silver-base catalyst in the presence of oxygen is an effective means for reducing NOx, although the mechanism of the reduction has not been elucidated. Therefore, in the present study, an NOx-reduction apparatus was conducted, and model experiments on NOx reduction were carried out in an atmosphere simulating exhaust gas emitted from a diesel engine and at the same catalyst temperature as that in a combustion chamber.

This study proposes a new combustion chamber concept for small DI diesel engines. Reduction of fuel adhering to the cavity wall, improvements in mixture formation, and an optimum distribution of mixture inside and outside the cavity are the main characteristics of the combustion chamber. The spray formation and it's distribution inside and outside the combustion chamber was investigated photographically in a small DI diesel engine with transparent cylinder and piston. Optimization of the fuel spray distribution inside and outside the cavity was attempted by changing the shape of the cavity entrance and the location where spray impinges on the lip. In addition improvements in the mixture formation of the impinging spray and reductions in the fuel adhering to the cavity wall were attempted by introducing a small step on the cavity side wall. The results were confirmed by analyzing the combustion and emission in an actual DI diesel engine.

This study investigated the effects of injection pressure and split injection on exhaust odor and engine noise in DI diesel engines. At idle, an injection pressure of 60 to 80 MPa resulted in the minimum exhaust odor with the least aldehyde and minimum THC formation. This is because of decreases in fuel adhering to the combustion chamber walls due to the shortest ignition delay and improved mixture formation at this pressure range. However, above 60 MPa there is no further shortening of the ignition delay and overleaning of the local mixture dominates at injection pressures above 100 MPa, where the exhaust odor increases again. The higher injection pressure of 60 to 80 MPa is favorable for emission reductions, but there are increases in engine noise and engine instability at idle. To reduce engine noise, further experiments with split injection were attempted.

This study investigated the odorous components in the exhaust of DI diesel engines. The complete products of combustion are H2O and CO2, which have no odor. Therefore, other products of incomplete combustion like unburned fuel components, partially burned components, cracked products from thermal cracking and others are thought to be responsible for exhaust odor. The THC in the exhaust is the result of incomplete combustion. This study measured THC in the exhaust, and a good correlation was found between THC and exhaust odor at different engine conditions. The low boiling point hydrocarbon components, especially CH4 in diesel exhaust were found to show a good correlation with exhaust odor. Aldehydes in exhaust gases correlate with exhaust odor very well and among the aldehydes, formaldehyde is found to be the most important component in causing irritating odor. The other part of this study is devoted to the improvement in the odor assessment used for DI diesel engines.

This paper presents a theoretical and experimental study on the possibility of combustion similarity in differently sized diesel engines. Combustion similarity means that the flow pattern and flame distribution develop similarly in differently sized engines. The study contributes to an understanding and correlating of data which are presently limited to specific engine designs. The theoretical consideration shows the possibility of combustion similarity, and the similarity conditions were identified. To verify the theory, a comparison of experimental data from real engines was performed; and a comparison of results of a three dimensional computer simulation for different engine sizes was also attempted. The results showed good agreement with the theoretical predictions. THE PURPOSE of this research is to determine the possibility of the existence of combustion similarity in differently sized diesel engines, and to propose conditions for realizing model experiments.

This paper presents results of experiments to reduce smoke emitted from direct Injection diesel engines by strong turbulence generated during the combustion process. The turbulence was created by jets of burned gas from an auxiliary chamber installed in the cylinder head. Strong turbulence, which was induced late in the combustion period, enhanced the mixing of air with unburned fuel and soot, resulting in a remarkable reduction of smoke and particulate; NOx did not show any increase with this system, and thermal efficiency was improved at high loads. The paper also shows that the combination of EGR and water injection with this system effectively reduces the both smoke and NOx.

Exhaust Particulate emitted from diesel engines is a serious problem form the point of view of the environment and energy saving. Exhaust particulate is consist of dry soot and SOF (soluble organic fraction). To clarify the formation process of SOF in the combustion chamber of diesel engines, first lower temperature column condensed method was investigated. The gas from combustion chamber was collected to the sampling column using this method, and the cracked as well as the condensation polymerized components were analyzed with gas chromatography. The sampling condition of the low temperature column condensation method are length of condensation column 600mm, cooling temperature 198K, and dilution ratio 5. The diesel fuel injected into the combustion chamber, first cracks into lower boiling point hydrocarbons, this is followed by dehydrogenation and formation of benzene ring compounds through condensation polymerization. This is followed by the formation of PAH.

This paper presents experimental results of the reduction of both particulate and NOx emitted from direct injection diesel engines by a two stage combustion process. The primary combustion is made very rich to reduce NOx and then the particulate is oxidized by strong turbulence generated during the secondary combustion. The rich mixture is formed by low pressure fuel injection and a small cavity combustion chamber configuration. The strong turbulence is generated by a jet of burned gas from an auxiliary chamber installed at the cylinder head. The results showed that NOx was reduced significantly while maintaining fuel consumption and particulate emissions. An investigation was also carried out on the particulate reduction process in the combustion chamber with the turbulence by gas sampling and in-cylinder observation with an optical fiber scope and a high speed camera.

Blue smoke and HC emissions from a direct injection diesel engine increase gradually during long idling operation (for a few hours). The extent of this increase depends on the injection nozzle specification and engine operating conditions. The accumulation of carbon deposits on the nozzle tip and combustion chamber wall will depend on these factors. Since the carbon absorbs fuel well, low volatility components can not evaporate during the combustion period and the unburned fuel emissions increase over time. This tendency changes according to fluctuations of spray shape and cylinder to cylinder fuel quantity variations.

Dimethyl ether (DME) has very good compression ignition characteristics, and can be converted from methanol using a γ - alumina catalyst. A previous report investigated a compression ignition methanol engine with DME as an ignition improver. The results showed that the engine operation was sufficiently smooth without either spark or glow plugs. Two methods were studied, one was an aspiration method, and the other was a torch ignition chamber method (TIC method). The aspiration method allows a simple engine structure, but suffers from poor engine emissions and requires large amounts of DME. With the TIC method where the DME was introduced into a torch ignition chamber (TIC) during the intake stroke, the diffusion of the DME into the main combustion chamber was limited, and significant reductions in both the necessary quantity of DME and emissions were obtained [1][2].

This paper uses NO Reaction Kinetic to determine NO formation characteristics in diesel engines. The NO formation was calculated by Extended Zel'dovich Reaction Kinetics in a diffusion process. The results show that the NO formation rate is independent of the mixing of the combustion gas, and that internal EGR (combustion gas mixing in a cylinder) has no effect on NO reduction. The paper also shows the potential of two stage combustion, and its effect strongly depends on the time-scale of mixing. Additionally the paper investigates the mechanism of increased NOx emissions in high pressure fuel injection.

This paper presents a theory and its experimental validation for air entrainment changes into fuel sprays in DI diesel engines. The theory predicts air entrainment changes for a variety of swirl speeds, number of nozzle holes, nozzle diameters, engine speeds, injection speeds and fuel densities. The formulae of the theory are simple non-dimensional equations, which apply for different sized engines. Experiments were performed to compare theoretical predictions and experimental results in six different engines varying from 85 to 800mm bore. All results showed good agreement with the theoretical predictions for shallow-dish piston engines. However the agreement became poor in the case of deep cavity piston engines. With the theory, it is possible to interpret a variety of combustion phenomena in diesel engines, providing additional understanding of diesel combustion processes.

A critical factor in improving performance of crankcase-scavenged two-stroke gasoline engines is to reduce the short-circuiting of the fresh charge to the exhaust in the scavenging process. To achieve this, the authors developed a reciprocating exhaust control valve mechanism and direct air-fuel injection system. This paper investigates the effects of exhaust control valve and direct air-fuel injection in the all aspect of engine performance and exhaust emissions over a wide range of loads and engine speeds. The experimental results indicate that the exhaust control valve and direct air-fuel injection system can improve specific fuel consumption, and that HC emissions can be significantly reduced by the reduction in fresh charge losses. The pressure variation also decreased by the improved combustion process. CRANKCASE SCAVENGED two-stroke gasoline engines suffer from fresh charge losses leading to poor fuel economy and it is a reason for large increases of HC in the exhaust.

In a four-cycle, naturally aspirated, pre-chamber diesel engine, the combustion characteristics such as the rates of fuel injection, the ignition lag, the rates of heat release, the combustion peak pressure, the maximum rates of pressure rise, and the smoke density, were investigated for over 70 consecutive cycles under acceleration, with the aid of an on-line data handling system developed for this experiment. The effects of operating conditions such as the fuel injection timing, the fuel spray angle, the wall temperature of the combustion chamber, and the coolant temperature, on the combustion characteristics were also investigated.

To get accurate indicator diagrams without the use of pressure transducers, the strain and the displacement of the various parts of engine structures that would have some relationship with the pressure variation in the cylinder were measured and analyzed mathematically. By measuring the strain of the cylinder head bolts, the horizontal displacement of the crank shaft end, and the vertical displacement of the intake valve stem, we realized that the indicator diagrams could be obtained easily without a passage from the interior to the outside of the combustion chamber. Accurate indicator diagrams were estimated by applying the pressure-strain diagram obtained from the static pressure test in the cylinder to the strain variation in the cylinder head bolts. On this occasion, the accuracy of the estimated indicator diagrams could be improved by providing the cylinder head system with a one degree freedom vibration system.

To clarify the formation processes of soot particulates in the combustion chamber, we sampled the gas during combustion in a precombustion chamber and a main chamber using an electromagnetic sampling valve, and made a gas analysis by gas chromatography, examined the soot concentration, and size distribution and dispersion of soot particulates with a transmission electron microscope. The following results were obtained: (1) In the prechamber soot particulates form at the period of rapid combustion in the initial stage rather than the end of the diffusion combustion. (2) Soot particulates which were formed in the prechamber were introduced to the main chamber, and a part of the soot particulates were burned. (3) Soot particulates formed at the initial stage of the combustion process exhibited a tendency to become smaller by oxidation. (4) If the oxygen concentration in the combustion chamber is above 5%, the combustion of soot particulates take place.

The purpose of this investigation is to evaluate the feasibility of rapeseed oil and palm oil for diesel fuel substitution in a naturally aspirated D.I. diesel engine, and also to find means to reduce the carbon deposit buildup in vegetable oil combustion. In the experiments, the engine performance, exhaust gas emissions, and carbon deposits were measured for a number of fuels: rapeseed oil, palm oil, methylester of rapeseed oil, and these fuels blended with ethanol or diesel fuel with different fuel temperatures. It was found that both of the vegetable oil fuels generated an acceptable engine performance and exhaust gas emission levels for short term operation, but they caused carbon deposit buildups and sticking of piston rings after extended operation.

In the present work, an attempt was made to predict engine noise from the shape of the burning rate curve. Thus, the influence of the shape of the burning rate curve on engine noise, especially on combustion noise was studied in detail and clarification of the relationship was successfully made. At first, an approximation of burning rate curve using a function was attempted. And in second, the transfer rate from cylinder pressure to combustion noise was obtained. Then, the relation between the deciding parameters of burning rate curve and noise and performance of engine were studied.