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Training / Education

Guidance for Software Tool Qualification (DO-330)

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). Software technology for airborne and ground-based operations has changed and software development teams frequently need guidance on tools for the development, verification, transformation, testing, modification and control of software programs. Developed in support of DO-178C or CO-278A, RTCA DO-330 explains the process and objectives for qualifying software tools and facilitates the compliance of airborne products.
Training / Education

Fundamentals of Functional Gaging and Measurement - Foundational Level

This 2-day foundational-level course teaches functional gaging design. It covers how to verify part dimensional requirements using functional gages and other measurement methods. The course offers an explanation of metrology, the roles of the metrologist and inspector, measurement uncertainty, inspection tools, functional gages, inspection planning and reporting, and simulating datums. Each participant receives: A Functional Gaging and Measurement Workbook and  Drawing handouts. Newly acquired learning is reinforced throughout the class with numerous practice exercises. 
Training / Education

Fundamentals of GD&T for Inspectors - Foundational Level

This 2-day foundational-level course builds on geometric dimensioning and tolerancing fundamentals and teaches an introduction of how to inspect GD&T requirements.  The course offers an explanation of the geometric symbols, rules, and concepts, the datum system, and how to inspect GD&T requirements using tools from the four categories of inspection tools (CMM; comparison instruments and fixed gages; hand tools and open set up; and production gaging systems).
Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development.  Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater.
Training / Education

EV Motor Design Analysis and Test Verification

This course, designed for EV motor engineers and graduate participants, systematically introduces EV motor design analysis and test verification. Combined with engineering practice, it discusses typical EV motor design cases and practical issues related to EV motor technology, aiming to broaden the horizon of EV motor design engineers and improve their problem-solving skills.
Training / Education

Introduction to Car Hacking with CANbus

2024-11-13
Vehicle cybersecurity vulnerabilities could impact a vehicle's safe operation. Therefore, engineers should ensure that systems are designed free of unreasonable risks to motor vehicle safety, including those that may result due to existence of potential cybersecurity vulnerabilities. The automotive industry is making vehicle cybersecurity an organizational priority.
Training / Education

Automotive Cybersecurity Certification Level Two

2024-06-03
This course has been developed in cooperation with TÜV SÜD. The certification concept behind the training comprises a multi-stage qualification and is characterized by a high level of practical bearing. The focus of this training is on the cybersecurity lifecycle for automotive products. In addition to a brief refresher on the content of the standard, important aspects of ISO/SAE 21434 that play an important role along the automotive lifecycle are discussed in detail. Starting with the topic "Culture & Competence", through cybersecurity planning to audits and assessments and post-development activities.
Training / Education

Advanced Vehicle Dynamics for Passenger Cars and Light Trucks

2024-05-14
This course applies advanced theory, physical tests and CAE to the assessment of ride, braking, steering and handling performance, governing state-space equations with transfer functions for primary ride and develop and analyze open loop handling. Building on the analysis of the state space equations, common physical tests and their corresponding CAE solutions for steady state and transient vehicle events.  The "state-of-the-art"  vehicle dynamics CAE, and common lab and vehicle tests with metrics used to assess chassis system and vehicle performance will be discussed.
Training / Education

Automotive Cybersecurity Certification Level One

2024-05-06
The ever-increasing networking and automation of vehicles make cybersecurity a core requirement for future vehicles and their components. Automobile manufacturers and suppliers are confronted with new requirements that address the cybersecurity of vehicle IT/OT. This certification, created in partnership between SAE International and TÜV SÜD, provides the necessary basic knowledge for people who work in the field of automotive cybersecurity, management, engineering, and auditing. Course participants will gain an understanding of the current challenges in the automotive industry and the relevance and importance of cybersecurity.
Book

Fuel Efficiency: Racing Toward CAFE 2025 (DVD)

2015-04-15
"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Fuel efficiency, or simply put, how to get more mileage out of the same amount of fuel has become one of the main goals to be achieved by new automotive technologies in the future, thanks in part to new government regulations. In the episode "Fuel Efficiency: Racing toward CAFE 2025" (21:24) AVL engineers show simulation and testing being used to design more fuel efficient vehicles, including the equipment that actually analyzes fuel economy.
Book

Insight: Fuel Effiency: Fuel Economy Testing (DVD)

2015-04-15
"Spotlight on Design: Insight" features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. As global concerns about the negative consequences of greenhouse gases on the environment increase, regulatory agencies around the world are taking serious steps to address the issue of tailpipe emissions In the episode "Fuel Efficiency: Fuel Economy Testing" (12:01), engineers at the EPA’s National Vehicle and Fuel Emissions Laboratory demonstrate how different vehicles are tested for emissions, and AVL’s technical team shows how accurate tailpipe emissions can be measured and reported.
Video

The New Audi A6/A7 Family - Aerodynamic Development of Different Body Types on One Platform

2011-11-17
The presentation describes the aerodynamic development and optimization process of the three different new models of the Audi A6/A7 family. The body types of these three models represent the three classic aerodynamic body types squareback, notchback and fastback. A short introduction of the flow structures of these different body types is given and their effect on the vehicle aerodynamic is described. In order to achieve good aerodynamic performance, the integration into the development process of the knowledge about these flow phenomena and the breakdown of the aerodynamic resistance into its components friction- and pressure drag as well as the induced drag is very important. The presentation illustrates how this is realized within the aerodynamic development process at Audi. It describes how the results of CFD simulations are combined with wind tunnel measurements and how the information about the different flow phenomena were used to achieve an aerodynamic improvement.
Video

Development of an Electrically-driven Intelligent Brake Unit

2012-02-16
An electrically-driven, intelligent brake unit has been developed, to be combined with a regenerative braking system in electric vehicles (EVs) and hybrid electric vehicles (HEVs) which went into production in 2010 - 11. The brake pedal force is assisted by an electrically driven motor, without using vacuum pressure, unlike conventional braking systems. The actuator can be implemented to coordinate with a regenerative braking system, and to have adjustable pedal feel through use of a unique pressure-generating mechanism and a pedal-force compensator. In this paper, we describe features of the actuator mechanism and performance test results Presenter Yukio Ohtani, Hitachi Automotive Systems
Video

A Method for Testing GPS in Obstructed Environments Where GPS/INS Reference Systems Can Be Ineffective

2011-11-17
When vehicles share certain information wirelessly via Dedicated Short Range Communications (DSRC), they enable a new layer of electronic vehicle safety that, when needed, can generate warnings to drivers and even initiate automatic preventive actions. Vehicle location and velocity provided by Global Navigation Systems (GNSS), including GPS, are key in allowing vehicle path estimation. GNSS is effective in accurately determining a vehicle's location coordinates in most driving environments, but its performance suffers from obstructions in dense urban environments. To combat this, augmentations to GNSS are being contemplated and tested. This testing has been typically done using a reference GNSS system complimented by expensive military-grade inertial sensors, which can still fail to provide adequate reference performance in certain environments.
Video

Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation

2012-02-15
Moir� method is useful to measure the shape and the whole-field distributions of displacement and strain of structures. There are many kinds of moir� methods such as geometric moir� method, sampling moir� method, Fourier transform moir� method, moir� interferometry, shadow moir� method and moir� topography. Grating method analyzing directly deformation of a grating without any moir� fringe pattern is considered as an extended technique of moire method. Phase analysis of the moire fringe patterns and the grating patterns provides accurate measurements of shapes or displacement and strain distributions. Some applications of these moir� methods and grating methods to dynamic shape and strain distribution measurements of a rotating tire, sub-millimeter displacement measurements from long distance for landslide prediction, real-time shape measurements with micro-meter order accuracy, etc. are shown. Presenter Yoshiharu Morimoto, Moire Institute Inc.
Video

Beyond MPG: Characterizing and Conveying the Efficiency of Advanced Plug-In Vehicles 

2011-11-08
Research in plug in vehicles (PHEV and BEV) has of course been ongoing for decades, however now that these vehicles are finally being produced for a mass market an intense focus over the last few years has been given to proper evaluation techniques and standard information to effectively convey efficiency information to potential consumers. The first challenge is the development of suitable test procedures. Thanks to many contributions from SAE members, these test procedures have been developed for PHEVs (SAE J1711 now available) and are under development for BEVs (SAE J1634 available later this year). A bigger challenge, however, is taking the outputs of these test results and dealing with the issue of off-board electrical energy consumption in the context of decades-long consumer understanding of MPG as the chief figure of merit for vehicle efficiency.
Video

Enabling New Optical Fiber Applications in Avionics Networks

2012-03-21
Optical fiber has begun replacing copper in avionic networks. So far, however, it has been mainly restricted to non-critical applications (video transmission to the flight deck, IFE?). In order to take advantage of the high-bandwidth, low weight, no EMI properties of optical fibers in all data transmission networks, it will be necessary to improve the testing. One part of the puzzle, which is still missing, is the self-test button: the possibility to check the network and detect potential failures before they occur. The typical testing tool of a technician involved in optical fiber cables is the ?light source ? optical power meter? pair. With this tool, one can measure the insertion loss of the fiber link. A second important parameter, the return loss at each optical connector, is not analysed. In addition, this is only a global measurement, which does not allow the detection of possible weak points.
Video

Certification of Engine Health Management Systems: Guidelines for Selecting Software Assurance Levels

2012-03-16
The use of Engine Health Management (EHM) systems has been growing steadily in both the civilian and the military aerospace sectors. Barring a few notable exceptions (such as certain temperature and thrust margin monitoring) regulatory authorities around the world have not required these systems to be certified in any way. This is changing rapidly. New airframes and engines are increasingly being designed with the assumption that EHM will be an integral part of the way customers will operate these assets. This leads to a need for better guidelines on how such systems should be certified. The SAE E-32 committee on Propulsion System Health Monitoring is leading an industry-wide effort to develop a set of guidelines for certifying EHM systems.
Video

OBD Challenges for Plug In Hybrid Electric Vehicles

2012-01-30
Plug-In Hybrid and Extended Range Electric Vehicle's have quickly become the focus of many OEM's and suppliers. Existing regulations and test procedures did not anticipate this rapid adoption of this new technology, resulting in many product development challenges. The lack of clear requirements is further complicated by CARBs consideration of CO2 inclusion in their next light duty OBD regulation. This presentation provides an overview of the regulatory requirements for OBD systems on hybrid vehicles that intend to certify in California. Near term challenges for EREV?s and PHEV?s are discussed, including concerns with the existing denominator and warm-up cycle calculations. Some proposals are made to address these concerns. Presenter Andrew Zettel, General Motors Company
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