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Automotive Lighting Design and Technology

 Automotive lighting is critical to passenger safety, comfort, and vehicle styling. The technology used in automotive lighting has rapidly expanded to make the lighting safer and more pleasing to customers. This course provides broad information about automotive lighting systems with emphasis on lighting functions, effectiveness, and technologies. The intent is to assist participants in gaining sufficient knowledge about automotive lighting and its importance in overall vehicle design and development.
Video

Achieving a Lightweight and Steel-Intensive Body Structure for Alternative Powertrains

2012-02-14
FutureSteelVehicle's (FSV) objective is to develop detailed design concepts for a radically different steel body structure for a compact Battery Electric Vehicle (BEV). It also will identify structure changes to accommodate larger Plug-In Hybrid (PHEV) and Fuel Cell (FCEV) vehicle variants. The presentation will demonstrate seven optimized structural sub-systems that contribute to the program's 35 percent mass reduction goals and meet its safety and life cycle emissions targets. It will explain the advanced design optimization process used and the resulting aggressive steel concepts. Presenter Jody R. Shaw, US Steel
Video

Certification of Engine Health Management Systems: Guidelines for Selecting Software Assurance Levels

2012-03-16
The use of Engine Health Management (EHM) systems has been growing steadily in both the civilian and the military aerospace sectors. Barring a few notable exceptions (such as certain temperature and thrust margin monitoring) regulatory authorities around the world have not required these systems to be certified in any way. This is changing rapidly. New airframes and engines are increasingly being designed with the assumption that EHM will be an integral part of the way customers will operate these assets. This leads to a need for better guidelines on how such systems should be certified. The SAE E-32 committee on Propulsion System Health Monitoring is leading an industry-wide effort to develop a set of guidelines for certifying EHM systems.
Video

RFID on Aircraft Parts - Industry Initiatives, Testing Standards, and Best Practices for Storing Maintenance History Information Directly on Aircraft Parts

2012-03-22
The aerospace industry has long sought a solution for storing maintenance history information directly on aircraft parts. In 2005 leading airframe manufacturers determined that passive Radio Frequency Identification (RFID) technology presented a unique opportunity to address this industry need. Through the efforts of the Air Transport Association (ATA) RFID on Parts Committee and SAE International testing standards and data specifications are in place to support the broad adoption of passive RFID for storing parts history information directly on aircraft parts. The primary focus of the paper will be on the SAE AS-5678 environmental testing standard for passive RFID tags intended for aircraft use. Detail will be provided to help aerospace manufacturers understand their role and responsibilities for current programs and understand how this may impact their parts certification process.
Video

Visionary's Take: An Engineering Journey into the Marketplace (Part 3 of 3)

2017-10-12
Can you become a visionary or are you born one? How does a visionary capture an opportunity and makes it a successful business? Are engineers more qualified to solve technical problems or run companies? SAE's "The Visionary's Take" addresses these and many other questions, by talking directly with those who have dared to tackle difficult engineering problems, and create real-life products out of their experience. In these short episodes, Sanjiv Singh and Lyle Chamberlain, respectively CEO and Chief Engineer from Near Earth Autonomy, talk about their experience in creating a brand-new company in the UAV world. Founded in 2011, Near Earth Autonomy brought together a group of engineers and roboticists, looking for unconventional solutions to very hard logistics problems, presenting danger to human life. The answers were developed by pushing technology to a higher level, testing quickly and often, and keeping an open mind to alternative ways of framing engineering challenges.
Video

Visionary's Take: An Engineering Journey into the Marketplace (Part 1 of 3)

2017-10-12
Can you become a visionary or are you born one? How does a visionary capture an opportunity and makes it a successful business? Are engineers more qualified to solve technical problems or run companies? SAE's "The Visionary's Take" addresses these and many other questions, by talking directly with those who have dared to tackle difficult engineering problems, and create real-life products out of their experience. In these short episodes, Sanjiv Singh and Lyle Chamberlain, respectively CEO and Chief Engineer from Near Earth Autonomy, talk about their experience in creating a brand-new company in the UAV world. Founded in 2011, Near Earth Autonomy brought together a group of engineers and roboticists, looking for unconventional solutions to very hard logistics problems, presenting danger to human life. The answers were developed by pushing technology to a higher level, testing quickly and often, and keeping an open mind to alternative ways of framing engineering challenges.
Video

Visionary's Take: An Engineering Journey into the Marketplace (Part 2 of 3)

2017-10-12
We're working to solve the STEM crisis and building the next generation of engineers and scientists with our Kindergarten-College programs supported by the SAE Foundation: - A World In Motion (AWIM) Kindergarten-8 - Collegiate Design Series (CDS) College Help us inspire curiosity in STEM: find out more at saefoundation.org today.
Video

Spotlight on Design Insight: Sensors: Noise Avoidance and Cable Manufacturing

2015-05-07
“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Extreme environment sensors require extreme environment cables that can reliably perform in temperatures up to 2300° F, withstand intense vibration, and have extraordinary strength. In the episode “Sensors: Noise Avoidance and Cable Manufacturing” (8:53), an engineer at Meggitt Sensing Systems demonstrates the intricate process of developing cable for sensors used in these situations.
Video

A350XWB Fiber Placement Spars; From R&D Conception Phase to Serial Production

2012-03-23
At the end of 2006, two MTorres engineers visited the plant of Airbus UK in Filton receiving a new challenge: Find a more efficient way to manufacture Carbon Fiber Spars for the new A350 program. The range of possibilities were wide: manual infusion methods (RTM, RIM, RFI...), Automatic Taping & hot forming, or the new technology proposed, Fiberplacement or AFP. Two (2) options were considered: hot forming+ATL and AFP (both using prepeg technology.) The usage of a flat lay-up + hot forming technology was used in the only Airbus program that used carbon fiber for the wing manufacturing so far, the A400M. The expected greater complexity of A350 spar created doubts on the feasibility of using the above process, while the AFP technology, consisting of laying up directly on the final shape of the spar, also raised questions of technical feasibility, apart from the economic ?business case?, in case the productivity of the cell was not big enough. A ?Spar team?
Video

Polycarbonate Glazing - Accelerated Wiper Testing, Surface Characterization and Comparison with On-Road Fleet Data

2012-05-23
Exatec� PC glazing technology team, has developed advanced weathering and abrasion resistant coatings technology that can be applied to protect polycarbonate. It is of particular interest to quantify and understand the factors that determine the surface abrasion performance of coated PC in rear window and backlight applications that have a wiper system. In the present study we describe Exatec's lab scale wiper testing equipment and test protocols. We also describe adaptation of optical imaging system to measure contrast and nano-profiling using nano-indenter, as post wiper surface characterization methods. These methods are more sensitive to fine scratches on glazing surface than standard haze measurement and mechanical profilometry. Three coating systems were investigated; Siloxane wetcoat (A), Siloxane wetcoat (B), and Siloxane wetcoat (B) plus plasma coat (Exatec� E900 coating). The performance comparisons were made using all these surface characterization methods.
Collection

Lighting Technology and Human Factors, 2005

2010-09-15
This technical paper collection contains 29 papers covering lighting technologies. Topics covered include improving lower beam visibility, LED headlamp design, mirror mounted turn signals, condensation in headlamps, headlight glare exposure and recovery, glare on driving behavior, and more.
Collection

Automotive Lighting Technology and Human Factors in Driver Vision and Lighting, 2007

2010-09-23
The 28 papers in this technical paper collection discuss automotive lighting product innovation and improvement; engineering analysis: new light sources evaluations; advanced lighting technologies: LED applications; benefits of the advanced road illumination; and visual aspects of the lighting systems and how drivers are effected by the inputs of these systems.
Collection

Automotive Lighting Technology and Human Factors in Driving Vision and Lighting, 2011

2011-04-12
The 16 papers in this technical paper collection discuss automotive lighting and human factors in driving vision. Topics include: image processing methods; adaptation into automotive of the NASA developed CATS (Cognitive Avionic Tool Set); safety and performance benefits associated with the use of a spotter mirror; automotive legibility; 25W HID headlamp; automotive illumination design with LED modules; and more.
Collection

Body Engineering and Design, 2013

2013-04-09
The 6 papers in this technical paper collection are from the body engineering and design session from the SAE World Congress.
Collection

Manufacturing, Material, and Structures, 2012

2012-09-18
The 18 technical papers in this collection cover essential aircraft technology and applications that cover aircraft coatings, metal and composite fabrications and joining, economics of composites and lean manufacturing.
Collection

Advanced Analysis, Design, and Optimization of Materials, Restraints, and Structures for Enhanced Automotive Safety and Weight Reduction, 2014

2014-04-01
This technical paper collection covers papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis method developments, simulation and pre/post processing tools, optimization techniques, crash code developments, finite element model updating, model validation and verification techniques, dummies and occupants, restraint systems, passive safety as well as lightweight material applications and designs.
Collection

Vehicle Aerodynamics, 2015

2015-04-14
Vehicle aerodynamic development, drag reduction and fuel economy, handling and stability, cooling flows, surface soiling and water management, vehicle internal environment, tyre aerodynamics and modelling, aeroacoustics, structural response to aerodynamic loading, simulating the on-road environment, onset flow turbulence, unsteady aerodynamics, fundamental flow structures, new test methods and facilities, new applications of computational fluid dynamics simulation, competition vehicle aerodynamics.
Collection

Powertrain NVH, 2017

2017-03-28
The papers in this collection reflect the recent advances on the research, development and practices of Powertrain NVH treatment. The technical papers are of interest to powertrain system designers, testing specialists, NVH experts, and other individuals who evaluate and develop technologies to control powertrain NVH. The coverage includes: engine, engine subsystem and components noise and vibration; powertrain systems noise measurement and instrumentation; powertrain systems noise analysis.
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