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Training / Education

Advanced Concepts of GD&T ASME Y14.5 2009 - Foundational Level

This two-day foundational-level course teaches Advanced Concepts of GD&T as prescribed in the ASME Y14.5-2009 Standard. It offers an explanation of complex GD&T topics, such as the expanded use of composite position and profile tolerances, customized datum reference frames, the translation modifier, and applying GD&T to non-rigid parts. You’ll learn about functional dimensioning, form controls, the datum system, additional and complex datum feature types, expanded datum target concepts and usage on restrained parts, simultaneous, and separate requirements.
Training / Education

Fundamentals of GD&T ASME Y14.5M 1994 - Advanced Level

This 3-day advanced-level Fundamentals of GD&T course is an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing as prescribed in the ASME Y14.5M-1994 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons.  This class includes all the content from the Fundamentals of GD&T 2-day foundational course: an explanation of geometric symbols, including each symbol’s requirements, tolerance zones, and limitations.
Training / Education

Fundamentals of GD&T for Inspectors - Foundational Level

This 2-day foundational-level course builds on geometric dimensioning and tolerancing fundamentals and teaches an introduction of how to inspect GD&T requirements.  The course offers an explanation of the geometric symbols, rules, and concepts, the datum system, and how to inspect GD&T requirements using tools from the four categories of inspection tools (CMM; comparison instruments and fixed gages; hand tools and open set up; and production gaging systems).
Training / Education

Fundamentals of GD&T ASME Y14.5 - 2009 Advanced Level

This 3-day Fundamentals of GD&T course provides an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing, as prescribed in the ASME Y14.5-2009 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons. 
Training / Education

Applications of GD&T ASME 14.5 - 1994 & 2009 Foundational Level

This course teaches the thought processes involved in assigning GD&T to components, and it changes the way many engineers think about part tolerancing. The course focuses on what constitutes good and poor drawing practices, common dimensioning methods used in industry, using GD&T to communicate system functions on component dimensions, and the logic of how to apply GD&T to components. You’ll also learn how to select datum features and how to fully define component surfaces using GD&T. Establishing tolerance values is not covered.   
Training / Education

Critical Concepts of Tolerance Stacks ASME Y14.5 1994, 2009, 2018 - Advanced Level

Using tolerance stacks ensures that parts fit together properly, reducing scrap and rework, thereby increasing value. This 3-day advanced-level course includes everything covered in the 2-day foundational-level course. It explains how to use tolerance stacks to analyze product designs and how to use geometric tolerances in stacks.
Training / Education

Aviation Parts to Medical Devices Bridging the Gap

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This one-day program is designed to provide introductory information for those organizations who are considering transitioning from the Aeronautic, Space and Defense industry to the Food & Drug Administration (FDA), Medical Device Manufacturing market. Reviewing essential information necessary to understand and successfully begin the journey to FDA Medical Device approval, this course will examine many of the controls between the AS9100 Standard and FDA Regulations and identify the similarities.
Training / Education

GD&T Review and Application

Led by our senior GD&T professionals with a wide variety of industry background and experience, this one-day GD&T Review and Application course is designed for organizations who have participated in training through SAE but are looking for further clarification on how to apply GD&T best practices to specific organizational drawings. Designed to assist your design teams with highly complex design analysis problems and to support your teams through real world drawing examples, the instructor will review, answer questions, and provide feedback on tolerance analysis and GD&T implementation.
Training / Education

Optimizing Systems Design Engineering

2024-05-17
This full-day course is designed to equip engineering professionals with the knowledge and tools needed to combine the strengths of Design Engineering and Systems Engineering into Systems Design Engineering (SDE) principles. These principles will improve engineering efficiency and practically design more sustainable system-level products, all while strategically aligning with digital transformation objectives.
Research Report

Unsettled Topics on Nondestructive Testing of Additively Manufactured Parts in the Mobility Industry

2020-09-29
EPR2020017
Additive manufacturing (AM) technology, also known as 3D printing, has transitioned from concepts and prototypes to part-for-part substitution and the creation of unique AM-specific part geometries. These applications are increasingly present in demanding, mission-critical fields such as medicine and aerospace, which require materials with certain thermal, stiffness, corrosion, and static loading properties. To advance in these arenas, metallic, ceramic, and polymer composite AM parts need to be free from discontinuities. The manufacturing processes have to be stable, robust, and repeatable. And the nondestructive testing (NDT) technology and inspection methods will need to be sufficiently capable and reliable to ensure that discontinuities will be detected to prevent the components from being accepted for use. As the second installment of a six-part series of SAE EDGE™ Research Reports on AM, this one discusses the need, challenges, technologies, and opportunities for NDT in AM.
Research Report

Internal Boundaries of Metal Additive Manufacturing: Future Process Selection

2022-03-11
EPR2022006
In the early days, there were significant limitations to the build size of laser powder bed fusion (L-PBF) additive manufacturing (AM) machines. However, machine builders have addressed that drawback by introducing larger L-PBF machines with expansive build volumes. As these machines grow, their size capability approaches that of directed energy deposition (DED) machines. Concurrently, DED machines have gained additional axes of motion which enable increasingly complex part geometries—resulting in near-overlap in capabilities at the large end of the L-PBF build size. Additionally, competing technologies, such as binder jet AM and metal material extrusion, have also increased in capability, albeit with different starting points. As a result, the lines of demarcation between different processes are becoming blurred.
Journal Article

A Novel Cloud-Based Additive Manufacturing Technique for Semiconductor Chip Casings

2022-08-02
Abstract The demand for contactless, rapid manufacturing has increased over the years, especially during the COVID-19 pandemic. Additive manufacturing (AM), a type of rapid manufacturing, is a computer-based system that precisely manufactures products. It proves to be a faster, cheaper, and more efficient production system when integrated with cloud-based manufacturing (CBM). Similarly, the need for semiconductors has grown exponentially over the last five years. Several companies could not keep up with the increasing demand for many reasons. One of the main reasons is the lack of a workforce due to the COVID-19 protocols. This article proposes a novel technique to manufacture semiconductor chips in a fast-paced manner. An algorithm is integrated with cloud, machine vision, sensors, and email access to monitor with live feedback and correct the manufacturing in case of an anomaly.
Journal Article

Investigation of Hot Corrosion Behavior on QE22A-Magnesium Silver Alloy through Steaming Method

2022-03-03
Abstract The hot corrosion studies for the die-casted magnesium (Mg) silver (Ag) alloys are carried out through the steam heating route. The Magnesium Silver (QE22A) alloy is fixed under the top lid of the pressure cooker (2 liters) and filled with water and 5% salt (NaCl) solution. The specimens are treated with different time intervals (10, 20, and 30 minutes), with the steam temperature maintained at 100°C around the specimen. The results showed an increase in the corrosion rate with the increase in the steaming time. Further, after the specimens have cooled down to room temperature, similar experiments are repeated for the second and third cycles. Here the formation of the oxide layers over the specimen has reduced the corrosion rate. The structural, surface study was carried out through scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive spectroscopy (EDS) to know the corrosion behavior on the specimen.
Training / Education

FEA Beyond Basics: Nonlinear Analysis Web Course RePlay

Anytime
Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy-to-use interfaces enabling design engineers to simulate problems formerly reserved for analysts. FEA Beyond Basics targets the FEA users who wish to explore those advanced analysis capabilities. It will demonstrate how to move past the ubiquitous linear structural analysis and solve structural nonlinear problems characterized by nonlinear material, large displacements, buckling or nonlinear connectors.
Technical Paper

Application of Desirability Approach to Determine Optimal Turning Parameters

2024-02-20
2024-01-5022
Aluminum alloys are employed in agricultural equipment, aerospace sectors, medical instruments, machinery, automobiles, etc. due to their physical and mechanical characteristics. The geometrical shape and size of the parts are modified in turning operation by using a single-point cutting tool. A356 aluminum alloy is widely used in various engineering sectors, hence there is a necessity to produce A-356 components with quality. The inappropriate cutting parameters used in turning operation entail high production costs and reduce tool life. Box–Behnken design (BBD) based on response surface methodology (RSM) was used to design the experiments such that the experiment trials were conducted by varying cutting parameters like N-spindle speed (rpm), f-feed rate (mm/rev), and d-depth of cut (mm). The multi-objective responses, such as surface roughness (SR) and metal removal rate (MRR) were analyzed with the desirability method.
Standard

Breath-Based Alcohol Detection System

2021-01-27
HISTORICAL
J3214_202101
This standard establishes the performance specifications for the zero-tolerance breath alcohol detection system to reduce the risks of driving under the influence of alcohol. It defines the accuracy and precision requirements of the BrAC measurement, as well as the acceptability criteria and key parameters to test these requirements. Additionally, this standard sets the performance requirements of the system for ethanol sensitivity, the response time, and the electrical, mechanical, and environmental conditions the system may encounter throughout the lifespan of the vehicle.
Technical Paper

Experimental Investigation on the Mechanical Properties of Date Seed and Neem Gum Powder Added Natural Composites

2024-02-23
2023-01-5150
The experimental investigation aims to improve natural composite materials aligned with feasible development principles. These composites can be exploited across several industries, including the automobile and biomedical sectors. This research employs date seed powder and neem gum powder as reinforcing agents, along with polyester resin as the base material. The fabrication route comprises compression moulding, causing the production of the natural composite material. This study focuses extensively on mechanical characteristics such as tensile strength, flexural strength, hardness, and impact resistance to undergo comprehensive testing. Furthermore, the chemical properties of the composites are examined using the FTIR test to gain understanding by integrating different proportions of date seed powder (5%, 10%, 15%, and 20%) and neem gum powder (0%, 3%, 6%, and 9%) in the matrix phase.
Technical Paper

Rad Bett Sessel–An Integrated Wheelchair Bed for Incorporating Ergonomics into Mobility and Rest

2024-02-23
2023-01-5121
The “Integrated Wheelchair Bed” is an innovative assistive technology designed to address the unique needs of individuals with mobility challenges. This duality concept is born out of a deep understanding of the daily challenges faced by those who require mobility aids for transportation and also need to rest periodically throughout the day, allowing for seamless transitions between mobility and rest. This dichotomy promotes both physical well-being and emotional independence, enhancing the overall quality of life for users. The need for a new wheelchair bed hybrid arises from evolving user requirements, such as improved comfort, compactness, customization, safety, technology integration, cost-efficiency, durability, versatility, aesthetics, healthcare integration, and sustainability. To overcome these problems, we have proposed a wheelchair that can be transformed into a bed using a two-bar linkage with a slot lock mechanism.
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