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Reverse Engineering Technology of Reinvention

During the past decade reverse engineering has become a common and acceptable practice utilized by many original equipment manufacturers and suppliers. This course focuses on the application of modern technologies used to decode the design details and manufacturing processes of an existing part in the absence of the original design data. It emphasizes the real-life practice of reverse engineering in the aerospace industry from both scientific and legal points of view. Attendees will learn the applicability and limitations of reverse engineering through case studies and hands-on exercises.
Training / Education

Design Verification and Production Validation for Product Development

This seminar introduces the participants to Design Verification and Product Validation (DV&PV), an effective engineering tool to ensure that today's problems are not present in tomorrow' products and a product will perform according to its design intent. The seminar prepares the participants to effectively identify the requirements in DV&PV, develop Design Verification Plan and Production Validation Plan, identify the resources required, and analyze the test results. The seminar will teach the participants how to use DV&PV to capture their thoughts as they verify a product or a process.
Training / Education

Failure Mode and Effect Analysis for Product/Process Development

The automotive industry is undergoing fierce competition globally. To increase competitiveness, automotive OEMs and suppliers are striving for improving quality and customer satisfaction, eliminating warranty, and reducing product development cycle time. This seminar introduces the participants to FMEA, an effective and powerful quality improvement tool. The seminar prepares the participants to effectively identify failure modes, determine effects, concisely define root causes of the failure modes, and successfully develop and implement the corrective actions.
Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater. This course covers the benefits, limitations, processes, and applications of several proven accelerated test methods including accelerated reliability, step stress, FSLT (Full System Life Test), FMVT® (Failure Mode Verification Testing), HALT (Highly Accelerated Life Testing), and HASS (Highly Accelerated Stress Screening).
Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. This seminar will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
Training / Education

Product Liability and The Engineer

Note: Last day of class ends at approximately 1:00 pm In the past few decades, product liability law has dramatically changed the manufacturer's outlook in the design and manufacture of product. The concept of safety and reliability has been altered from a purely engineering/manufacturing concept to a legal/manufacturing approach. This new approach requires an understanding of legal concepts as related to the manufacturing and design process. The engineer's role has shifted to include a safety audit analysis to minimize the existence of a product defect and/or to defend the product in a way that is responsive to the legal concerns.
Training / Education

EMC Design for PCB Design for New Energy Vehicles

Developing environmentally cleaner and more fuel efficient vehicles is transforming the automotive industry worldwide, particularly in China with its emphasis on new energy vehicles. There are many engineering challenges that must be addressed in designing effective new energy vehicles. The technical knowledge required to understand and make the right decisions with regard to powertrain architecture, powertrain controls, and energy management strategies is critical to success in this market.
Training / Education

GD&T Review and Application

Led by our senior GD&T professionals with a wide variety of industry background and experience, this one-day GD&T Review and Application course is designed for organizations who have participated in training through SAE but are looking for further clarification on how to apply GD&T best practices to specific organizational drawings. Designed to assist your design teams with highly complex design analysis problems and to support your teams through real world drawing examples, the instructor will review, answer questions, and provide feedback on tolerance analysis and GD&T implementation.
Training / Education

Design and Process Failure Modes and Effects Analysis (FMEA)

This seminar covers the five types of FMEAs with emphasis on constructing Design and Process FMEAs. Each column of the FMEA document will be clearly explained using an actual FMEA example. The course covers various methods for identifying failure modes, effects and causes with special attention given to severity, occurrence, and detection tables and how to develop effective recommended actions strategies. Throughout the class, participants will be involved in exercises/actual projects that demonstrate and incorporate direct application of learned principles.
Training / Education

ASME Y14.5 GD&T for Manufacturing - Introductory Level

This 1-day introductory-level course builds on fundamentals of geometric dimensioning and tolerancing and teaches the impact of GD&T on the manufacturing process. The course focuses on the basic requirements of engineering drawings, size dimensions, form tolerances, and the datum system, as well as how tolerancing requirements affect production. Each attendee receives: A GD&T for Manufacturing Workbook  A GD&T Ultimate Pocket Guide (2009) Class handouts  Newly acquired learning is reinforced with numerous practice exercises.
Training / Education

Fundamentals of Functional Gaging and Measurement - Foundational Level

This 2-day foundational-level course teaches functional gaging design. It covers how to verify part dimensional requirements using functional gages and other measurement methods. The course offers an explanation of metrology, the roles of the metrologist and inspector, measurement uncertainty, inspection tools, functional gages, inspection planning and reporting, and simulating datums. Each attendee receives: A Functional Gaging and Measurement Workbook Drawing handouts Newly acquired learning is reinforced throughout the class with numerous practice exercises. 
Training / Education

Fundamentals of GD&T for Inspectors - Foundational Level

This 2-day foundational-level course builds on geometric dimensioning and tolerancing fundamentals and teaches an introduction of how to inspect GD&T requirements.  The course offers an explanation of the geometric symbols, rules, and concepts, the datum system, and how to inspect GD&T requirements using tools from the four categories of inspection tools (CMM; comparison instruments and fixed gages; hand tools and open set up; and production gaging systems).
Training / Education

Design Review Workshop

In today's highly competitive and liability minded environment, Design Reviews (DR) are a must for all major mobility industries such as Automotive, DOD, Aerospace, Agriculture, Recreation, Marine and Rail. While Design Reviews are becoming increasingly important in product liability litigation, they also serve as an effective way to transfer organizational best practices for specific concerns and issues.
Training / Education

Finite Element Analysis (FEA) for Design Engineers

The Finite Element Analysis (FEA) has been widely implemented by automotive companies and is used by design engineers as a tool during the product development process. Design engineers analyze their own designs while they are still in the form of easily modifiable CAD models to allow for quick turnaround times and to ensure prompt implementation of analysis results in the design process.
Training / Education

Design Considerations for Electrohydrostatic Actuators

This four hour short course will provide an overview of design considerations for electrohydrostatic actuation for transport and business aircraft applications.  The instructor will present the critical topics of electrohydrostatic actuation (EHA) from a systems development perspective (V-Approach).  Beginning with aircraft system requirements, the instructors will then guide participants through EHA subsystem requirements, component design, component verification test, aircraft integration, and use. 
Training / Education

Introduction to Aircraft Hydraulic System Design and Certification

This four hour short course provides an overview of hydraulic system design of typical business and commercial aircraft. Topics will include the principles, system architectures, power sources, and the main components and technologies of hydraulic systems including hydraulic power generation, filtration, fluid storage, distribution, sensing and control. The step by step process of designing a hydraulic system will also be reviewed. Additionally, future trends in hydraulic systems will be discussed.
Training / Education

Design Considerations for Electromechanical Flight Control Actuation Systems

This four-hour short course intends to present an overview of electrically powered flight control actuation systems, covering commercial applications. The scope covers issues related to the mechanical design of actuators themselves, with limited reference to their control electronics. Additionally, this course will provide participants an understanding of the design considerations behind these actuation systems.
Training / Education

Comparison of ASME Y14.5 1994 to 2009 - Introductory Level

This 1-day introductory-level course offers an explanation of features in the ASME Y14.5-2009 Standard and compares them to the 1994 Standard. The course covers the pertinent changes made to the Y14.5 standard, including how the subject matter has been reorganized and about new sections that have been created for profile, orientation, and form. Each attendee receives: An ASME Y14.5 1994-2009 Comparison Workbook Class handouts A GD&T Ultimate Pocket Guide (2009) An ASME Y14.5 1994-2009 Comparison Chart Set Newly acquired learning is reinforced throughout the class with numerous practice exercises.
Training / Education

Basic Tire Mechanics and Applications

This course introduces basic tire mechanics, including tire construction components based on application type, required sidewall stamping in accordance with DoT/ECE regulations, tread patterns, regulatory and research testing on quality, tire inspections and basic tire failure identification. The course will provide you with information that you can use immediately on-the-job and apply to your own vehicle. This course is practical in nature and supplemented with samples and hands-on activities. It serves as a good primer for the in-depth SAE Tire Forensic Analysis course.
Training / Education

Fundamentals of Fatigue Analysis

Fatigue is a structural failure mode that must be recognized and understood to develop products that meet life cycle durability requirements. In the age of lightweighting, fatigue strength is an important vehicle design requirement as engineers struggle to meet stringent weight constraints without adversely impacting durability. This technical concept course introduces the fatigue failure mode and analysis methods. It explains the physics of material fatigue, including damage accumulation that may progress to product failure over time, and it provides the needed foundation to develop effective fatigue prediction capabilities.
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