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Training / Education

Introduction to Commercial and Off-Road Vehicle Cooling Airflow Systems

2024-09-12
Vehicle functional requirements, emission regulations, and thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Given the expected increase in emission-related heat rejection, suppliers and vehicle manufacturers must work together as partners in the design, selection, and packaging of cooling system components. The goal of this two-day course is to introduce engineers and managers to the basic principles of cooling airflow systems for commercial and off-road vehicles.
Standard

TOLERANCES, METRIC Aluminum Alloy Drawn Tubing

1994-04-01
MAM2203A
This specification covers established metric manufacturing tolerances applicable to aluminum alloy drawn tubing ordered to metric dimensions. These tolerances apply to all conditions, unless otherwise noted. The term "excl" applies only to the higher figure of the specified range.
Standard

TOLERANCES, METRIC Aluminum Alloy Drawn Tubing

2002-07-23
MAM2203
This specification covers established metric manufacturing tolerances applicable to aluminum alloy drawn tubing ordered to metric dimensions. These tolerances apply to all conditions, unless otherwise noted. The term "excl" applies only to the higher figure of the specified range.
Video

Neural Network-based Optimal Control for Advanced Vehicular Thermal Management Systems

2011-12-05
Advanced vehicular thermal management system can improve engine performance, minimize fuel consumption, and reduce emissions by harmoniously operating computer-controlled servomotor components. In this paper, a neural network-based optimal control strategy is proposed to regulate the engine temperature through the advanced cooling system. Presenter Asma Al Tamimi, Hashemite University
Video

Cooling Airflow System Modeling in CFD Using Assumption of Stationary Flow

2011-11-29
Battery Electric Vehicles and Extended Range Electric Vehicles, like the Chevrolet Volt, can use electrical energy from the Grid to meet the majority of a driver�s transportation needs. This has the positive societal effects of displace petroleum consumption and associated pollutants from combustion on a well to wheels basis, as well as reduced energy costs for the driver. CO2 may also be lower, but this depends upon the nature of the grid energy generation. There is a mix of sources � coal-fired, gas -fired, nuclear or renewables, like hydro, solar, wind or biomass for grid electrical energy. This mix changes by region, and also on the weather and time of day. By monitoring the grid mix and communicating it to drivers (or to their vehicles) in real-time, electrically driven vehicles may be recharged to take advantage of the lowest CO2, and potentially lower cost charging opportunities.
Video

High Speed Machining of CFRP Parts

2012-03-16
High Speed Machining of CFRP Parts Investigation of the influence of new geometries, cutting datas and coolant capabilities on the surface finish of CFRP parts. State of the art: Different CFRP grades and machining conditions make geometry adjustments to the tool necessary. Mechanical failures through machining operations can be avoided in most of the cases. New unidirectional CFRP grades and dry machining processes again lead to machining problems. This study investigates new geometries to avoid heat damage with dry maching and air coolant in case of unidirectional CFRP. With help of a thermo camera and the surface investigation with a scanning electron microscope, heat damage can be analysed and therefore new geometries can be developed and tested. Target is to develop a new multi purpose CFRP geometry to meet the requirements of the future. The reduction of different geometries used leads to major cost savings. Presenter Ingo von Puttkamer, Guhring oHG
Video

Impact of Auxiliary Loads on Fuel Economy and Emissions in Transit Bus Applications

2012-05-25
The first commercially available plug-in hybrid electric vehicle (PHEV), the General Motors (GM) Volt, was introduced into the market in mid-December 2010. The Volt uses a series-split powertrain architecture, which provides benefits over the series architecture that typically has been considered for use in electric-range extended vehicles (EREVs). A specialized EREV powertrain, called the Voltec, drives the Volt through its entire range of speed and acceleration with battery power alone and within the limit of battery energy, thereby displacing more fuel with electricity than a PHEV, which characteristically blends electric and engine power together during driving. This paper assesses the benefits and drawbacks of these two different plug-in hybrid electric architectures (series versus series-split) by comparing component sizes, system efficiency, and fuel consumption over urban and highway drive cycles.
SAE MOBILUS Subscription

Aircraft Interiors

2011-06-27
The Aircraft Interiors subscription addresses the specialized needs and mechanical requirements for aircraft cabin interior design. The application of these standards will aid in the efficient and cost-effective manufacture of quality aircraft components. The standards in this resource include: Glossary of Technical and Physiological Terms Related to Aerospace Oxygen Systems Flight Deck Layout and Facilities Numeral, Letter and Symbol Dimensions for Aircraft Instrument Displays Oxygen Equipment for Aircraft Human Interface Design Methodology for Integrated Display Symbology
Collection

Thermal Systems & Management Systems, 2007

2010-09-23
Providing thermal comfort to the occupants and thermal management of components in an energy efficient way has challenged the automotive industry to search for new and innovative approaches to thermal management. Hence, management of heat flow, coolant flow, oil flow, and airflow is extremely important as it directly affects the system performance under full range of vehicle operating conditions. The 31 papers in this technical paper collection describe methods or concepts to increase efficiency, improve occupant comfort, improve test methodology and minimize the environmental impact of the climate control system; and thermal management components addressing design and/or application topics.
Collection

Latest Advances for Commercial Vehicle Drivetrains, Powertrains, and Transmissions 2010

2010-09-27
This technical paper collection contains 53 technical papers. Topics covered include engine exhaust aftertreatment and integration; hybrid vehicle integration and optimization; powertrain and drivetrain NVH; advanced transmission and driveline component design; diesel engine system design; fuel economy; alternative fuels; and advanced engine component design.
Collection

Climate Control, 2018

2018-04-03
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance is critical to customer satisfaction. The primary objective is to deliver occupant safety and thermal comfort at minimum energy consumption, yet the system has strong design interaction with other vehicle systems. Noise, Air Quality, and Energy ace are just a few of the recent advances.
Collection

Climate Control, 2017

2017-03-28
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance is critical to customer satisfaction. The primary objective is to deliver occupant safety and thermal comfort at minimum energy consumption, yet the system has strong design interaction with other vehicle systems. Noise, Air Quality, and Energy ace are just a few of the recent advances.
Journal Article

U.S. Light-Duty Vehicle Air Conditioning Fuel Use and Impact of Solar/Thermal Control Technologies

2018-12-11
Abstract To reduce fuel consumption and carbon dioxide (CO2) emissions from mobile air conditioning (A/C) systems, “U.S. Light-Duty Vehicle Greenhouse Gas Emissions and Corporate Average Fuel Economy Standards” identified solar/thermal technologies such as solar control glazings, solar reflective paint, and active and passive cabin ventilation in an off-cycle credit menu. National Renewable Energy Laboratory (NREL) researchers developed a sophisticated analysis process to calculate U.S. light-duty A/C fuel use that was used to assess the impact of these technologies, leveraging thermal and vehicle simulation analysis tools developed under previous U.S. Department of Energy projects. Representative U.S. light-duty driving behaviors and weighting factors including time-of-day of travel, trip duration, and time between trips were characterized and integrated into the analysis.
Journal Article

Implementation and Optimization of a Variable-Speed Coolant Pump in a Powertrain Cooling System

2020-02-07
Abstract This study investigates methods to precisely control a coolant pump in an internal combustion engine. The goal of this research is to minimize power consumption while still meeting optimal performance, reliability and durability requirements for an engine at all engine-operating conditions. This investigation achieves reduced fuel consumption, reduced emissions, and improved powertrain performance. Secondary impacts include cleaner air for the earth, reduced operating costs for the owner, and compliance with US regulatory requirements. The study utilizes mathematical modeling of the cooling system using heat transfer, pump laws, and boiling analysis to set limits to the cooling system and predict performance changes.
Journal Article

Dynamic and Friction Loss Analysis of the Vane in the Revolving Vane Compressor with the External Driving System

2021-05-25
Abstract The most important and most easily damaged part of a revolving vane (RV) compressor is the vane. The friction loss of the vane determines the service life and maintenance cost of the RV compressor to a certain extent. To improve the efficiency and prolong the service life of the RV compressor, it is of great significance to analyze the dynamics of the vane and reduce the friction loss of the vane. In this article, a scheme is proposed to reduce the friction at the vane’s sides for the RV compressor. In the proposed scheme, the force acting on the vane tip due to the cylinder inertia is eliminated by driving the rotor and cylinder externally and separately; thus the friction loss at the vane’s sides is reduced. Calculations show that eliminating the effect of cylinder inertia can reduce the friction loss at the vane’s sides from 44.9 W to 24.7 W.
Standard

Aftermarket Service Lubricants for use in MVAC Systems

2017-04-07
WIP
J3140
This SAE standard applies to compressor lubricants intended for aftermarket use in the refrigerant circuit of vehicle air-conditioning systems. This standard does not grant the user to qualify a lubricant as OEM approved. This SAE Standard is not limited by refrigerant selection, however, only refrigerants identified in SAE 639 may apply for SAE J2911 submission and container labeling.
Journal Article

Development and Advances of a V-Flow FC Stack for FCX Clarity

2009-04-20
2009-01-1010
Honda has succeeded in developing the new fuel cell (FC) vehicle designed into a dynamic, full-cabin sedan, the FCX Clarity, originating from the new V Flow FC platform. The key technology is V Flow FC Stack, featuring V Flow cell structure in which the fuel gases run from top to bottom vertically through the wave flow-channels. According to this unique structure, the fuel cell stack sits longitudinally along the center tunnel, and a Vertebral layout has emerged. The Vertebral layout results in Volume efficient package and low-floor platform. The V Flow FC stack has achieved a high output of 100kW and improved the output density with 50% by volume and 67% by mass, compared to the previous 2005 model. The V Flow cell structure utilizes gravity for water drainage and reduces the channel depth creating thinner cells. The wave-shaped vertical gas flow channel provides horizontal and more efficient coolant flow distribution allowing the reduction of the number of cooling layer.
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