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Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
Training / Education

Model-based Development of Embedded Software in Compliance with ISO 26262 – Challenges and Effective Solutions

This training class describes how to develop and safeguard safety critical embedded software in serial projects with Simulink in compliance with ISO 26262 (part 6). Beginning with a general overview of the ISO standard, we proceed by focusing on the ISO 26262 requirements that are specifically relevant to model based development. We address the impact the standard has had on model-based development with Simulink, as well as the requirements for model and software architecture in safety critical software. We also look at modeling guidelines and testing before wrapping up the class by assessing ISO 26262 readiness of controller functions.
Training / Education

Design of Experiments - Basic Simplified Taguchi

Design of Experiments is a statistically based, structured approach to product or process improvement that will quickly yield significant increases in product quality and subsequent decreases in cost.  Products and processes can be designed to function with less variation and with less sensitivity to environmental factors or customer usage. While still maintaining high quality from a customer's viewpoint, products and processes can utilize lower cost materials and methods.  Specifications can be opened-up with wider tolerances while still maintaining high quality for customers.  
Training / Education

Comparison of ASME Y14.5 1994 to 2009 - Introductory Level

This 1-day introductory-level course offers an explanation of features in the ASME Y14.5-2009 Standard and compares them to the 1994 Standard. The course covers the pertinent changes made to the Y14.5 standard, including how the subject matter has been reorganized and about new sections that have been created for profile, orientation, and form. Each participant receives: An ASME Y14.5 1994-2009 Comparison Workbook,  Class handouts,  A GD&T Ultimate Pocket Guide (2009), and An ASME Y14.5 1994-2009 Comparison Chart Set. Newly acquired learning is reinforced throughout the class with numerous practice exercises.
Training / Education

Fundamentals of GD&T ASME Y14.5M 1994 - Advanced Level

This 3-day advanced-level Fundamentals of GD&T course is an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing as prescribed in the ASME Y14.5M-1994 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons.  This class includes all the content from the Fundamentals of GD&T 2-day foundational course: an explanation of geometric symbols, including each symbol’s requirements, tolerance zones, and limitations.
Training / Education

Design and Process Failure Modes and Effects Analysis (FMEA)

This course covers the five types of FMEAs with emphasis on constructing  Design and Process FMEAs. Each column of the FMEA document will be clearly explained using an actual FMEA example.  The course covers various methods for identifying failure modes, effects and causes with special attention given to severity, occurrence, and detection tables and how to develop effective recommended actions strategies.  Throughout the class, participants will be involved in exercises/actual projects that demonstrate and incorporate direct application of learned principles.
Training / Education

EIC System-integrated Thermal Management Technologies

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). Energy conservation and emission reduction has always been a goal for many countries. Especially since the introduction of China VI Vehicle Emission Standards and CAFC & NEV Credit Regulation, the output of NEVs has grown explosively while accompanied by a large number of car fire burning problems and complaints about the shortening of proclaimed electric-only driving range.
Training / Education

Model-Based Engineering Overview for Systems Management Practitioners

Use of Model-Based Systems Engineering (MBSE) has been growing across industry, extending beyond defense and aerospace to include various commercial enterprises such as automotive and healthcare. Tool vendors are quick to point out benefits of this model-based approach and practices but are not always clear how MBSE benefits can be realized on a project. When deployed successfully, several key considerations should be addressed that maximize the value for a use-case. This four-hour class will discuss the nature and purpose of the MBSE approach and how key information is used for successful MBSE deployment as it relates to Systems Management.
Training / Education

GD&T Review and Application

Led by our senior GD&T professionals with a wide variety of industry background and experience, this one-day GD&T Review and Application course is designed for organizations who have participated in training through SAE but are looking for further clarification on how to apply GD&T best practices to specific organizational drawings. Designed to assist your design teams with highly complex design analysis problems and to support your teams through real world drawing examples, the instructor will review, answer questions, and provide feedback on tolerance analysis and GD&T implementation.
Training / Education

Filtration and Contamination Control for Aerospace Hydraulic Systems

This four-hour short course provides an introduction to contamination control principles in aircraft hydraulic systems. Topics covered include an introduction to the types of contamination in aircraft hydraulic systems, contaminant measurement, and reporting methods. In addition, the impact of contamination on hydraulic components is discussed in detail. Along with an introduction to filtration mechanisms, information on testing, rating, and specifying filters will be provided.
Training / Education

Introduction to Aircraft Hydraulic System Design and Certification

This four-hour short course provides an overview of hydraulic system design of typical business and commercial aircraft. Topics will include the principles, system architectures, power sources, and the main components and technologies of hydraulic systems including hydraulic power generation, filtration, fluid storage, distribution, sensing and control. The step by step process of designing a hydraulic system will also be reviewed. Additionally, future trends in hydraulic systems will be discussed.
Training / Education

Design Considerations for Electrohydrostatic Actuators

This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This four-hour short course will provide an overview of design considerations for electrohydrostatic actuation for transport and business aircraft applications.  The instructor will present the critical topics of electrohydrostatic actuation (EHA) from a systems development perspective (V-Approach).  Beginning with aircraft system requirements, the instructors will then guide participants through EHA subsystem requirements, component design, component verification test, aircraft integration, and use. 
Training / Education

Fundamentals of Functional Gaging and Measurement - Foundational Level

This 2-day foundational-level course teaches functional gaging design. It covers how to verify part dimensional requirements using functional gages and other measurement methods. The course offers an explanation of metrology, the roles of the metrologist and inspector, measurement uncertainty, inspection tools, functional gages, inspection planning and reporting, and simulating datums. Each participant receives: A Functional Gaging and Measurement Workbook and  Drawing handouts. Newly acquired learning is reinforced throughout the class with numerous practice exercises. 
Training / Education

ASME Y14.5 GD&T for Manufacturing - Introductory Level

This 1-day introductory-level course builds on fundamentals of geometric dimensioning and tolerancing and teaches the impact of GD&T on the manufacturing process. The course focuses on the basic requirements of engineering drawings, size dimensions, form tolerances, and the datum system, as well as how tolerancing requirements affect production. Each participant receives: A GD&T for Manufacturing Workbook,  A GD&T Ultimate Pocket Guide (2009), and Class handouts.  Newly acquired learning is reinforced with numerous practice exercises.
Training / Education

Design Considerations for Electromechanical Flight Control Actuation Systems

This four-hour short course intends to present an overview of electrically powered flight control actuation systems, covering commercial applications. The scope covers issues related to the mechanical design of actuators themselves, with limited reference to their control electronics. Additionally, this course will provide participants an understanding of the design considerations behind these actuation systems.
Training / Education

Applications of GD&T ASME 14.5 - 1994 & 2009 Foundational Level

This course teaches the thought processes involved in assigning GD&T to components, and it changes the way many engineers think about part tolerancing. The course focuses on what constitutes good and poor drawing practices, common dimensioning methods used in industry, using GD&T to communicate system functions on component dimensions, and the logic of how to apply GD&T to components. You’ll also learn how to select datum features and how to fully define component surfaces using GD&T. Establishing tolerance values is not covered.   
Training / Education

Fundamentals of GD&T ASME Y14.5 - 2009 Advanced Level

This 3-day Fundamentals of GD&T course provides an in-depth study of the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing, as prescribed in the ASME Y14.5-2009 Standard. The course can be conducted in three 8-hour sessions or with flexible scheduling including five mornings or five afternoons. 
Training / Education

Fundamentals of GD&T ASME Y14.5M 1994 - Foundational Level

The 2-day foundational-level Fundamentals of GD&T course teaches the terms, rules, symbols, and concepts of geometric dimensioning and tolerancing as prescribed in the ASME Y14.5M-1994 Standard. The class offers an explanation of geometric symbols, including each symbol’s requirements, tolerance zones, and limitations. It compares GD&T to coordinate tolerancing, Rules #1 and #2; form and orientation controls; tolerance of position; runout and profile controls. Newly acquired learning is reinforced throughout the class with more than 100 practice problems using industrial drawings.
Training / Education

Fundamentals of GD&T for Inspectors - Foundational Level

This 2-day foundational-level course builds on geometric dimensioning and tolerancing fundamentals and teaches an introduction of how to inspect GD&T requirements.  The course offers an explanation of the geometric symbols, rules, and concepts, the datum system, and how to inspect GD&T requirements using tools from the four categories of inspection tools (CMM; comparison instruments and fixed gages; hand tools and open set up; and production gaging systems).
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