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The oil film thickness distribution between the top ring and liner was observed using laser fluorescence (LF). Five different commercial lubricants, two single grades and three multigrades, were studied at two azimuthal, mid-stroke locations for five speed/load combinations in a small IDI diesel engine. Cavitation is never observed. The lubricant always separates tangent to the ring surface. The rheology of the oil flow under the ring is consistent with a non-Newtonian viscosity without elasticity. The difference between lubricant type (single or multigrade) corresponds to differences in inlet and outlet conditions. Using an analytical model together with the measured oil distributions, calculations demonstrate a difference in friction between single and multigrade lubricants. The multigrade lubricants have a lower friction coefficient, consistent with improvements in fuel economy reported in the literature.

Enhanced information management techniques made available through emerging Information Technology platforms hold a promise of providing significant improvements in both the effectiveness and efficiency of developing complex products. Determining actual management implementations that deliver on this promise has often proven elusive. Work in conjunction with the Lean Aircraft Initiative at MIT has revealed a straight forward use of Information Technology that portends significant cost reductions. By integrating previously separate types of data involved in the process of product development, engineers and designers can make decisions that will significantly reduce ultimate costs. Since the results presented are not specific to particular technologies or manufacturing processes, the conclusions are broadly applicable.

Capturing the cost and schedule savings available by the best use of first tier suppliers is a key goal of any assembler (prime contractor) of manufactured products. Ensuring database commonality is a key enabling practice in reaching this goal. In this paper, a simple supplier cost model is presented, and its implications as to supplier strategy are discussed. A number of different supplier strategies are reported on, based on case studies. The types and amounts of information which will be easily available to the assembler are qualified. The impact of supplier strategy on database commonality is described.

A technique of calculating the evolution of turbulence during the combustion phase of a reciprocating engine cycle is presented. The method is based on a local linearization of the full non-linear equations of motion. It is valid when the turbulence is distorted more rapidly by the changes in mean flows than it interacts with itself. The theory requires as input strain rates of the deterministic mean motion, and the initial state of turbulence. Calculations are presented for the particular case of a cylindrical chamber geometry. In the burning process it is assumed that the spark plug is located on the cylinder axis and the strain field is that established by the flame front. The theory calculates the turbulence parameters during the combustion period. Combustion rates, and durations, as a function of equivalence ratio and the initial turbulent and thermodynamic conditions.