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Training / Education

Introduction to Commercial and Off-Road Vehicle Cooling Airflow Systems

Vehicle functional requirements, emission regulations, and thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Given the expected increase in emission-related heat rejection, suppliers and vehicle manufacturers must work together as partners in the design, selection, and packaging of cooling system components. An understanding and appreciation of airflow integration issues and vehicle-level trade-offs that effect system performance are important to the team effort. The severe duty cycles, minimal ram air, and sometimes unconventional package layouts present unique challenges.
Training / Education

Automotive Heat Transfer

Heat transfer affects the performance, emissions and durability of the engine as well as the design, packaging, material choice and fatigue life of vehicle components. This course covers the broad range of heat transfer considerations that arise during the design and development of the engine and the vehicle with a primary focus on computational models and experimental validation covering the flow of heat from its origin in the engine cylinders and its transfer via multiple paths through engine components.
Collection

Thermal Systems Modeling and Simulation, 2012

2012-04-13
The 14 papers in this technical paper collection discuss thermal systems modeling and simulation. Topics covered include fuel efficiency and thermal performance, exhaust system manifold development, engine cooling systems with a double circuit, CFD analysis, and more. The 14 papers in this technical paper collection discuss thermal systems modeling and simulation. Topics covered include fuel efficiency and thermal performance, exhaust system manifold development, engine cooling systems with a double circuit, CFD analysis, and more.
Collection

Energy Efficiency of Thermal Systems, 2018

2018-04-03
Proper thermal management can significantly contribute to overall system energy efficiency. The papers in this collection highlight the latest developments in thermal management energy efficiency.
Collection

Energy Efficiency of Thermal Systems, 2017

2017-03-28
Proper thermal management can significantly contribute to overall system energy efficiency. The papers in this collection highlight the latest developments in thermal management energy efficiency.
Collection

Climate Control, 2018

2018-04-03
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance is critical to customer satisfaction. The primary objective is to deliver occupant safety and thermal comfort at minimum energy consumption, yet the system has strong design interaction with other vehicle systems. Noise, Air Quality, and Energy ace are just a few of the recent advances.
Collection

Thermal Systems Modeling and Simulation, 2018

2018-04-03
The papers in this collleciton focus on state of the art simulation technologies for modeling thermal systems and their application in the development and optimization of vehicle thermal management and fuel economy. The papers range from empirical, 1D modeling methods to three dimensional CFD models as well as coupled methods.
Collection

Climate Control, 2017

2017-03-28
Climate control is a defining vehicle attribute and is associated with brand image. Thermal performance is critical to customer satisfaction. The primary objective is to deliver occupant safety and thermal comfort at minimum energy consumption, yet the system has strong design interaction with other vehicle systems. Noise, Air Quality, and Energy ace are just a few of the recent advances.
Collection

Thermal Systems Modeling and Simulation, 2017

2017-03-28
The papers in this collleciton focus on state of the art simulation technologies for modeling thermal systems and their application in the development and optimization of vehicle thermal management and fuel economy. The papers range from empirical, 1D modeling methods to three dimensional CFD models as well as coupled methods
Collection

Powertrain Thermal Management: Combustion Chamber, Battery Cooling, and Engine Cooling, 2017

2017-03-28
The papers included in this collection cover modeling (zero-D, 1D, 2D, 3D CFD) and experimental papers on: combustion chamber, systems (lubrication, cooling, fuel, EGR); components (oil pumps, coolant pump, fuel injectors, compressors, turbines, turbochargers, torque converters, gear box, fans, bearings, valves, ports, manifolds, turbine housing); heat exchangers (radiators, oil coolers); aftertreatment (SCR, DOC, DOF, exhaust gas cooling); battery cooling (HEV, EV, motor/generator) and controls (passive and active).
Video

Neural Network-based Optimal Control for Advanced Vehicular Thermal Management Systems

2011-12-05
Advanced vehicular thermal management system can improve engine performance, minimize fuel consumption, and reduce emissions by harmoniously operating computer-controlled servomotor components. In this paper, a neural network-based optimal control strategy is proposed to regulate the engine temperature through the advanced cooling system. Presenter Asma Al Tamimi, Hashemite University
Video

Cooling Airflow System Modeling in CFD Using Assumption of Stationary Flow

2011-11-29
Today CFD is an important tool for engineers in the automotive industry who model and simulate fluid flow. For the complex field of Underhood Thermal Management, CFD has become a very important tool to engineer the cooling airflow process in the engine bay of vehicles. Presenter Peter Gullberg, Chalmers University of Technology
Video

1D Simulation and Experimental Analysis of a Turbocharger Compressor for Automotive Engines under Unsteady Flow Conditions

2012-02-15
Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. Presenter Fabio Bozza, Universita di Napoli
Video

Development of High-Efficiency Rotary Engines

2012-05-10
Combustion engines are typically only 20-30% efficient at part-load operating conditions, resulting in poor fuel economy on average. To address this, LiquidPiston has developed an improved thermodynamics cycle, called the High-Efficiency Hybrid Cycle (HEHC), which optimizes each process (stroke) of the engine operation, with the aim of maximizing fuel efficiency. The cycle consists of: 1) a high compression ratio; 2) constant-volume combustion, and 3) over-expansion. At a modest compression ratio of 18:1, this cycle offers an ideal thermodynamic efficiency of 74%. To embody the HEHC cycle, LiquidPiston has developed two very different rotary engine architectures ? called the ?M? and ?X? engines. These rotary engine architectures offer flexibility in executing the thermodynamics cycle, and also result in a very compact package. In this talk, I will present recent results in the development of the LiquidPiston engines. The company is currently testing 20 and 40 HP versions of the ?M?
Video

Modernizing the Opposed-Piston Engine for Efficient, Clean Transportation

2012-05-10
Historically, the opposed-piston, two-stroke (OP2S) diesel engine set combined records for fuel efficiency and power density that have yet to be met by any other engine type. However, with modern emissions standards, wide-spread development of this engine for on-highway use stopped. At Achates Power, state-of-the-art analytical tools and engineering methods have produced an OP2S engine that, when compared to a leading medium-duty engine, has demonstrated a 21% fuel efficiency gain and engine-out emissions levels meeting U.S. EPA10 with conventional after-treatment. Among the presentation topics covered are thermodynamic efficiency, demonstrated engine results, cost and weight advantages, and overcoming two-stroke engine challenges. Presenter David Johnson, Achates Power Inc.
Video

High Speed Machining of CFRP Parts

2012-03-16
High Speed Machining of CFRP Parts Investigation of the influence of new geometries, cutting datas and coolant capabilities on the surface finish of CFRP parts. State of the art: Different CFRP grades and machining conditions make geometry adjustments to the tool necessary. Mechanical failures through machining operations can be avoided in most of the cases. New unidirectional CFRP grades and dry machining processes again lead to machining problems. This study investigates new geometries to avoid heat damage with dry maching and air coolant in case of unidirectional CFRP. With help of a thermo camera and the surface investigation with a scanning electron microscope, heat damage can be analysed and therefore new geometries can be developed and tested. Target is to develop a new multi purpose CFRP geometry to meet the requirements of the future. The reduction of different geometries used leads to major cost savings. Presenter Ingo von Puttkamer, Guhring oHG
Book

Principles of Engine Cooling Systems, Components and Maintenance

1990-10-01
Completely revised as a result of the significant progress made in cooling system design and maintenance practices and procedures, HS-40 provides current, comprehensive information on the description, function, and maintenance of engine liquid-cooling systems used in light and heavy-duty vehicles. Information-packed chapters discuss the interrelation between the cooling system and other engine systems, cooling system components, general preventive maintenance, and troubleshooting.
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