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Metal Forming

This seminar covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.
Standard

Steel Self-Drilling Tapping Screws

2014-09-09
WIP
J78
This SAE Standard covers the dimensional and general specifications, including performance requirements, for carbon steel self-drilling tapping screws suitable for use in general applications. It is the objective of this document to insure that carbon steel self-drilling tapping screws, by meeting the mechanical and performance requirements specified, shall drill a hole and form or cut mating threads in materials into which they are driven without deforming their own thread and without breaking during assembly. Appendix A is included to provide a recommended technique for measuring the case depth on the screws.
Standard

Steel Self-Drilling Tapping Screws

2013-04-16
CURRENT
J78_201304
This SAE Standard covers the dimensional and general specifications, including performance requirements, for carbon steel self-drilling tapping screws suitable for use in general applications. It is the objective of this document to insure that carbon steel self-drilling tapping screws, by meeting the mechanical and performance requirements specified, shall drill a hole and form or cut mating threads in materials into which they are driven without deforming their own thread and without breaking during assembly. Appendix A is included to provide a recommended technique for measuring the case depth on the screws.
Standard

Refrigerant 12 Automotive Air-Conditioning Hose

2015-04-21
CURRENT
J51_201504
This SAE Standard covers reinforced hose, or hose assemblies, intended for conducting liquid and gaseous dichlorodifluoromethane (refrigerant 12) in automotive air-conditioning systems. The hose shall be designed to minimize permeation of refrigerant 12 and contamination of the system and to be serviceable over a temperature range of −30 to 120 °C (−22 to 248 °F). Specific construction details are to be agreed upon between user and supplier.1 NOTE—R12 refrigerant has been placed on a banned substance list due to its ozone depletion characteristics. SAE J51 specification will be phased out as new automotive A/C systems are using R134a. SAE J2064 is the Standard for refrigerant 134a hose. For refrigerant 134a use, refer to SAE J2064.
Standard

Test Procedures for Evaluating Bolt-Load Retention of Magnesium Alloy

2018-11-02
WIP
USCAR35-1
1.1 A bolt-load retention (BLR) test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. There are three types of BLR tests described in this standard, namely general-purpose test, design-purpose test, and screening material test. A general-purpose BLR test may be used for screening materials, while a design-purpose BLR test is usually used to verify the BLR behavior of a specific joint. The screening material test is an example of the general-purpose test for typical automotive applications. 1.2 The test procedures provides guidance in the following areas: (a) BLR sample and test fixture, (b) test fastener, washer and nut, (c) bolt-load measurement and data acquisition, (d) heating device, (e) initial loading, (f) baseline test, and (g) instrumentation of strain gages and calibration (see Appendix B).
Standard

SAE MANUAL ON BLAST CLEANING

1968-06-01
CURRENT
J792A_196806
Blast cleaning may be defined as a secondary manufacturing process in which a suitable stream of solid particles is propelled with sufficient velocity against a work surface to cause a cleaning or abrading action when it comes in contact with the workpiece. As indicated in the definition, blast cleaning may be employed for a variety of purposes. Ordinarily, it is considered as a method for removing sand from castings, burrs or scale from forgings, mill products, or heat treated parts; to promote machinability, and to minimize the possibility of interference in actual operation. In addition to this use, blast cleaning also produces an excellent surface for industrial coatings. All these objectives are often accomplished in the one operation.
Standard

Mechanical and Quality Requirements for Machine Screws

2013-01-08
CURRENT
J82_201301
This SAE Standard covers the mechanical and quality requirements for two grades of carbon steel, slotted, and recessed, 82 degrees flat countersunk, 82 degrees oval countersunk, pan, fillister, hex, and hex washer head machine screws in sizes No. 4 through 3/4 in for use automotive and related industries. The dimensions of these screws are covered in ASME B18.6.3.
Standard

Automotive Metallurgical Joining

2018-01-10
CURRENT
J836_201801
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

Low-Permeation Fuel Fill and Vent Tube

2007-07-02
CURRENT
J2405_200707
This SAE Standard covers the minimum requirements for a low-permeation tubing (100 g/m2·day or less) for use as a low pressure (14.5 kPa) liquid- or vapor-carrying component for use in gasoline or diesel fuel filler, vent, and vapor systems. The construction shall be designed to be functional over a temperature range of –40 °C to 100 °C for the T1 designation, or –40 °C to 125 °C for the T2 designation.
Standard

Ship Systems and Equipment—Part Standard for Studs—Continuous and Double End (Inch Series)

2009-05-04
CURRENT
J2271_200905
This SAE Parts Standard provides dimensional and quality assurance requirements for studs in the following configurations in standard materials used for ship system applications: a Continuous thread studs in UNRC and 8UNR series in the following threads and diameters: UNRC threads (1/4 through 4 inches) UNRF threads (1/4 through 1-1/2 inches) 8UNR threads (1-1/8 through 4 inches) b Double end studs (clamping type) where both ends are of the same minimum thread length in the following threads and diameters: UNRC threads (1/4 through 4 inches) UNRF threads (1/4 through 1-1/2 inches) 8UNR threads (1-1/8 through 4 inches) Different thread forms on each end are permissible. c Double end studs (tap end type) where the tap end thread length is equivalent to 1-1/2 nominal diameters: Tap End Thread Forms and Diameters Nut End Thread Forms and Diameters NC-5 interference-fit tap end threads (1/4 through 1-1/2 inches) UNRC threads (1/4 through 4 inches) UNRC threads (1/4 through 4 inches) UNRF threads (1/4 through 1-1/2 inches) UNRF threads (1/4 through 1-1/2 inches) 8UNR threads (1-1/8 through 4 inches) 8UNR threads (1-1/8 through 4 Inches)
Standard

TEST PROCEDURES FOR EVALUATING BOLT-LOAD RETENTION OF MAGNESIUM ALLOYS

2007-10-08
CURRENT
USCAR35
A bolt-load retention (BLR) test is a practical test to determine the bolt load of a fastener joint with time and at given temperatures. There are three types of BLR tests described in this standard, namely general-purpose test, design-purpose test, and screening material test. A general-purpose BLR test may be used for screening materials, while a design-purpose BLR test is usually used to verify the BLR behavior of a specific joint. The screening material test is an example of the general-purpose test for typical automotive applications.
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