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Training / Education

Introduction to ISO 90012015 and IATF 169492016

The concept of a Quality System’s approach to business has been employed successfully and sometimes not so successfully for several decades. The International Organization for Standardization (ISO) has been supplying standards that list the key elements/clauses and requirements for building and implementing Quality Systems for over 30 years. These standards are based on the relatively simple concepts of Total Quality Management (TQM), essential principals of management, and a “Process” approach. These standards have been revised several times over the years to make them more realistic and user friendly.
Training / Education

Design of Experiments (DOE)

We need to “Improve the Way We Do Business” to survive in the modern global economy. DOE is a discovery tool to better comprehend the state of the business systems/processed at our organizations and optimize their performance in accordance to business goals. The DOE methodology addresses planning, execution, analysis and interpretation of a set of planned experiments designed to provide the road to improvement and ultimately optimization of the business system/process or product design under consideration.
Training / Education

PFMEA and the Control Plan - Overview and Application

The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.
Training / Education

Creating and Managing a Product Compliance Program

Around the world, and more often than not, government bodies require formal certification of products. As product developers expand into new markets, they will be confronted with new standards, regulations, and customer expectations that may require new compliance processes. A properly run compliance program improves your product"s quality and safety, broadens your product"s market, ensures compliance with regulations and laws, and helps provide protection from future product liability issues. This two-day seminar presents a process development methodology that can be used repeatedly as new compliance requirements emerge.
Training / Education

Automated Systems for Aerospace and Space Applications

The rapidly evolving demand for cost reductions and shrinking budgets makes the application and use of automated processes within the aerospace and space industries a necessity. While some view aerospace automation as the solution to reducing costs, others view automation technologies and processes as something that should be avoided when possible. Misunderstandings and assumptions about these complex systems can result in the improper selection and application of these systems, often leading to undesirable interactions with other elements of the assembly process and potentially, project failure.
Training / Education

Design Review Workshop

Note: Last day of class ends at approximately 12:30 pm In today's highly competitive and liability minded environment, Design Reviews (DR) are a must for all major mobility industries such as Automotive, DOD, Aerospace, Agriculture, Recreation, Marine and Rail. While Design Reviews are becoming increasingly important in product liability litigation, they also serve as an effective way to transfer organizational best practices for specific concerns and issues.
Training / Education

ASME 1994-2009 Comparison 1-day

This course offers an in-depth explanation of features in the ASME Y14.5-2009 standard and compares them to the 1994 Standard. Newly acquired learning is reinforced throughout the class with numerous practice problems, and a set of comprehensive comparison charts that highlight itemized changes in the standard are included in the workshop price.
Training / Education

Comparison of ASME/ISO 1-day

Providing you have a basic understanding of Y14.5 Dimensioning and Tolerancing practices, this course explains the major differences between the ASME and ISO standards in a concise, easily understood manner. Utilizing the expertise of world-renowned GD&T expert Alex Krulikowski, the course focuses on how the standards compare when dealing with symbols, feature control frames, tolerances, form controls, datums, and more. Newly acquired learning is reinforced throughout the class with numerous practice problems.
Training / Education

Design for Manufacturing & Assembly

Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. This seminar will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
Training / Education

Introduction to Car Hacking with CANbus

Vehicle cybersecurity vulnerabilities could impact a vehicle's safe operation. Therefore, engineers should ensure that systems are designed free of unreasonable risks to motor vehicle safety, including those that may result due to existence of potential cybersecurity vulnerabilities. The automotive industry is making vehicle cybersecurity an organizational priority.
Training / Education

Fundamentals of Electric Machines for Automotive Applications

As the electrification of automobiles is on the rise, it is imperative that the capabilities and limits of the associated devices and systems be understood at a higher level than previously considered adequate. For example, the Tesla Model S has 62 electric machines while the Model X has 70! They propel the vehicle and provide comfort too. Their design must reflect the worst case operating scenarios, duty cycles, environment, country of use and its standards, etc.
Training / Education

Keys to Creating a Cybersecurity Process from the J3061 Process Framework

Connected vehicles are increasingly seen as a potential target for cybersecurity attacks. A key differentiator for the automotive industry is the use of cyber-physical systems, where a successful cybersecurity attack could affect physical entities. Often involving embedded electronics and real time control, these systems require different solutions in addition to established IT security principles and reactive responses to threats. Cybersecurity needs to be designed and built into cyber-physical systems throughout the development lifecycle to provide defense in depth.
Training / Education

Metal Forming

This seminar covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.
Training / Education

Advanced Product Quality Planning

APQP is essential to improving the way companies develop products and services. It is a standardized, universally accepted fundamental business strategy. This strategy is applicable to all types of organizations including manufacturing and service companies, schools, hospitals, and governmental agencies. The aim of APQP is to enable the organization to produce products and provide services focused on satisfying customer’s needs, wants, and expectations. Following this standardized approach promotes the integration of design, development and implementation activities with those of suppliers and customers.
Training / Education

Ethical Considerations for Autonomous Vehicle Technology

This one-day seminar examines autonomous vehicle technology from an ethical lens. Several ethical paradigms are presented as potential critical and necessary lenses to examine the need, rational, impact and potential issues with effective design, commercialization and communication surrounding this technology. Several case studies that examine ethical issues in emergent technology will be used as discussion tools in this interactive workshop with a focus on the social responsibility. An examination of ethical decision making and the use of data for decision making are also key elements of this workshop.
Training / Education

Transmission Engineering Academy

The Transmission Engineering Academy covers the sciences of automotive passenger car and light truck engineering principles and practices necessary to effectively understand, develop, specify and start the design process. Topics include advances in manual, automatic, automated manual, and continuously variable transmission technology, materials and processes applicable to the major components within these transmissions, calibration of these systems unto themselves and integration into the full vehicle powertrain.
Training / Education

Application Development of Electric Vehicles and Hybrid Electric Vehicles Balancing Economic Objectives and Technical Requirements

2019-10-29
This course is offered in China only. More and more stringent emission and fuel consumption regulations are pushing the automotive industry towards electrified powertrain and electrified vehicles. This is particularly evident in China, where there is an increased demand for electric (EV) and hybrid electric vehicles (HEV). Infrastructure is being built across the country for convenient charging. It must now be determined how to meet the technical targets for EV/HEV regulations under economic constraints and how to best develop the major ePowertrain components (battery and motor).
Training / Education

The Role of the Expert Witness in Product Liability Litigation

2019-10-10
Note: Last day of class ends at approximately 1:00 pm According to the Federal Rules of Evidence, an expert witness is anyone who can assist the trier of fact (the jury) in understanding any issue in dispute at trial. The witness' ability to give this assistance can be derived from any specialized training, education, background, or experience. To be effective in providing this assistance, however, requires that the expert witness understand the true role that he or she is to play both before and at the trial.
Training / Education

Introduction to Advanced High Strength Steel Applications and Manufacturing

2019-10-08
Advanced High Strength Steels (AHSS) are now commonly used in automotive body structural applications. The high strength of this grade classification is attractive to help reduce mass in the automotive body through reduction in thickness. Strength also supports improvements in safety requirements so that mass increases are minimized. In some specific grades of AHSS, energy absorption is possible in addition to the high strength. This course will review the definition and properties of AHSS and cover several common applications in automotive body structures.
Training / Education

Introduction to Rubber Science and Technology

2019-10-08
Rubber – a loosely cross-linked network of polymer chains that when strained to high levels will forcibly return to at or near it original dimensions. This course is designed to provide the participant with a thorough understanding of rubber’s engineering characteristics. This class will introduce the various sources of rubber, both natural and synthetic. The class will contrast the differences between rubber and plastics; including thermoplastic rubber. Detailed discussions on how to select the correct rubber polymer for the application, highlighting the pros and cons of each major rubber type.
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