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Casting Parts Manufacturing processes

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Training / Education

Design for Manufacturing & Assembly
Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes.  Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes.  This course will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
Training / Education

Metal Forming
This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.
Training / Education

Seals and Sealing System Design of Actuation Systems in Military and Commercial Aircraft
This half day course presents an overview of seals and sealing system design for military and commercial aircraft. It is aimed to provide engineers having some previous actuator and control valve design background with an understanding of the general hardware groove standards, standard parts for static applications and how seal designs and sealing systems can be best used in dynamic reciprocating and rotary applications. Information will be provided regarding seal material and fluid compatibility, friction drag, expected wear rates depending on operating conditions and duty cycle, hardware surface finish and topography.
Training / Education

Aviation Parts to Medical Devices Bridging the Gap
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. This one-day program is designed to provide introductory information for those organizations who are considering transitioning from the Aeronautic, Space and Defense industry to the Food & Drug Administration (FDA), Medical Device Manufacturing market. Reviewing essential information necessary to understand and successfully begin the journey to FDA Medical Device approval, this course will examine many of the controls between the AS9100 Standard and FDA Regulations and identify the similarities.
Training / Education

PFMEA and the Control Plan - Overview and Application
The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First, the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.
Training / Education

Fundamentals of Threaded Fasteners
Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Improper installation or incorrect fastener selection can result in catastrophic loss or damage. Learn how to avoid issues by getting the answers in this course.
Training / Education

Introduction to Airframe Engineering Design for Manufacturing, Assembly and Automation
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. Why is a design for manufacturing, assembly and automation so important? This introductory course on airframe engineering will cover the importance of design for manufacturing, assembly and automation in aerospace. It will review what the key drivers are for a “good” design and some of the key points for manufacturing and assembly of aircraft components. It will look at how an engineer can combine traditional technologies with new, cutting-edge technologies, to determine the best scenario for success.
Training / Education

Applying DO-254 for Avionics Hardware Development and Certification
2024-11-20
This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including, aircraft safety, systems, hardware planning, requirements, design, implementation, and testing. Participants will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality.
Training / Education

AS13100 and RM13004 Design and Process Failure Mode and Effects Analysis and Control Plans
2024-07-03
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects. This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004.
Training / Education

FAA Part 21 Certification Procedures for Products and Parts
2024-06-06
The aerospace industry is hinged around compliance with Part 21; however, comprehension of Part 21 and its role in civil certification is challenging. This course is designed to provide participants with an understanding of the processes that encompass aircraft certification, including compliance with FARs, certification procedures and post certification responsibilities. It is also intended to introduce participants to the many regulatory issues upon which companies make business decisions that can be derailed by failing to see the part 21 implications.
Training / Education

AS9100 and IA9100 Understanding the Requirements
2024-05-20
Individuals responsible for quality management system (QMS) implementation, preparation, realization, and auditing to the AS9100:2016 standard series for Aviation, Space, and Defense (ASD) require an understanding of International Aerospace Quality Group (IAQG) ASD standards requirements. When ASD standards are implemented and correctly maintained, utilizing the process approach, managing risks, and proactively identifying opportunities its use results in improved performance. An understanding of Certification Body requirements will have a direct impact on the outcome of the QMS audit as companies utilize AS9100 Rev. D.
Training / Education

Design for Manufacture and Assembly (DFM/DFA)
2024-05-16
This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. This course provides both a functional understanding of the principles involved in conducting a Design for Manufacture/Design for Assembly (DFM/DFA) study and the process for implementing a DFM/DFA culture into the organization.
Training / Education

Design for Manufacturing & Assembly (DFM/DFA)
2024-05-13
Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, functionality, quality, serviceability, or other attributes. In this two-day course, you will not only learn the Boothroyd Dewhurst Method, you will actually apply it to your own product design!
Training / Education

Common Training for DPRV Personnel
2024-04-21
In the aerospace industry, the delegated product release process occurs when a supplier is given the authority to act on behalf of a delegating organization to verify and release products without additional oversight. Historically, each delegating organization conducted a unique training program for individuals responsible for the product release overcheck process. In 2015, the Aerospace Engine Supplier Quality (AESQ) group worked with SAE to consolidate the training into a single, common training program called out in AS13001.  
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