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Training / Education

Automated Systems for Aerospace and Space Applications

The rapidly evolving demand for cost reductions and shrinking budgets makes the application and use of automated processes within the aerospace and space industries a necessity. While some view aerospace automation as the solution to reducing costs, others view automation technologies and processes as something that should be avoided when possible. Misunderstandings and assumptions about these complex systems can result in the improper selection and application of these systems, often leading to undesirable interactions with other elements of the assembly process and potentially, project failure.
Training / Education

Introduction to Advanced High Strength Steel Applications and Manufacturing

2019-10-08
Advanced High Strength Steels (AHSS) are now commonly used in automotive body structural applications. The high strength of this grade classification is attractive to help reduce mass in the automotive body through reduction in thickness. Strength also supports improvements in safety requirements so that mass increases are minimized. In some specific grades of AHSS, energy absorption is possible in addition to the high strength. This course will review the definition and properties of AHSS and cover several common applications in automotive body structures.
Training / Education

Design for Additive Manufacturing Towards End-Part Production

2019-06-03
Additive manufacturing (AM), with origins in the 1980s, has only more recently emerged as a manufacturing process of choice for functional part production, adding to the suite of choices a designer has available when designing a part for manufacturing. Like other traditional processes like casting and machining, AM has its set of constraints. An added layer of complexity comes from the fact that there are several different AM processes, and some of the design constraints are process-specific.
Standard

Energy Transfer System for Electric Vehicles - Part 2: Communication Requirements and Network Architecture

2014-02-26
CURRENT
J2293/2_201402
SAE J2293 establishes requirements for Electric Vehicles (EV) and the off-board Electric Vehicle Supply Equipment (EVSE) used to transfer electrical energy to an EV from an Electric Utility Power System (Utility) in North America. This document defines, either directly or by reference, all characteristics of the total EV Energy Transfer System (EV-ETS) necessary to insure the functional interoperability of an EV and EVSE of the same physical system architecture. The ETS, regardless of architecture, is responsible for the conversion of AC electrical energy into DC electrical energy that can be used to charge the Storage Battery of an EV, as shown in Figure 1. The different physical ETS system architectures are identified by the form of the energy that is transferred between the EV and the EVSE, as shown in Figure 2. It is possible for an EV and EVSE to support more than one architecture.
Video

SAE Eye on Engineering: Ford's new steel-bodied Ranger

2018-11-08
Today, ford motor company begins U.S. production of its 2019 Ranger, the company's first midsize pickup. In this episode of SAE Eye on Engineering, Editor-in-Chief Lindsay Brooke looks at the new steel-bodied Ranger. SAE Eye on Engineering also airs Monday mornings on WJR 760 AM Detroit's Paul W. Smith Show.
Standard

Dynamic Cleat Test with Perpendicular and Inclined Cleats

2013-09-05
CURRENT
J2730_201309
This SAE Recommended Practice describes a test method for measuring the forces and moments generated at a high frequency response spindle when a rolling tire impacts a cleat. The cleat is configured either with its crest perpendicular, 90°, to the path of the tire or optionally with its crest inclined at an angle to the path of the tire. The carriage to which the spindle is attached is rigidly constrained in position during each test condition so as to provide a good approximation to fixed loaded radius operation. The method discussed in this document provides impact force and moment time histories essentially free from variations due to tire non-uniformities. The method applies to any size tire so long as the equipment is properly scaled to conduct the measurements for the intended test tire. The data are suitable for use in determining parameters for road load models and for comparative evaluations of the measured properties in research and development.
Standard

Categorization of Low Carbon Automotive Sheet Steel

1997-09-15
CURRENT
J2096_199709
This SAE Recommended Practice establishes a nomenclature for categorizing low carbon automotive hot rolled sheet, cold rolled sheet, and zinc and zinc alloy coated sheets.
Standard

SAE MANUAL ON BLAST CLEANING

1968-06-01
CURRENT
J792A_196806
Blast cleaning may be defined as a secondary manufacturing process in which a suitable stream of solid particles is propelled with sufficient velocity against a work surface to cause a cleaning or abrading action when it comes in contact with the workpiece. As indicated in the definition, blast cleaning may be employed for a variety of purposes. Ordinarily, it is considered as a method for removing sand from castings, burrs or scale from forgings, mill products, or heat treated parts; to promote machinability, and to minimize the possibility of interference in actual operation. In addition to this use, blast cleaning also produces an excellent surface for industrial coatings. All these objectives are often accomplished in the one operation.
Standard

Reliability Program Standard

2012-05-07
CURRENT
JA1000_201205
This SAE standard establishes the requirement for suppliers to plan a reliability program that satisfies the following three requirements: a The supplier shall ascertain customer requirements b The supplier shall meet customer requirements c The supplier shall assure that customer requirements have been met
Book

Scrap Tires

1998-03-20
Scrap Tires: Disposal and Reuse details the historical, technological, and economic issues related to the scrap tire industry, and the manner in which the scrap tire problem is addressed. The ultimate solution will be hastened by progress in the establishment of profitable commercial enterprises and markets to utilize scrap tires for their inherent intrinsic value. Scrap Tires provides advice on how scrap tires can be used for fuels, sealants, rubber mats, playground surfaces, equestrian arenas, wastewater treatment plant composts, golf courses, and more. Written from a business perspective, Scrap Tires focuses on the economics of tire recycling, providing valuable advice to individuals or companies. In addition to an exploration of markets, the book describes how tires are chopped, the machinery used in chopping tires, the grinding process, and the engineering properties of tire chips.
Standard

AUTOMOTIVE METALLURGICAL JOINING

1970-10-01
HISTORICAL
J836_197010
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society and the American Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

Split Type Bushings – Design and Application

2011-06-13
CURRENT
J835_201106
This SAE Standard presents the standard sizes, important dimensions, specialized measurement techniques, and tolerances for split type bushings. Both SI and inch sizes are shown; their dimensions are not exact equivalents. New designs shall use SI units. Unless specifically stated as ±, all tolerances are total.
Standard

STRSW (Squeeze Type Resistance Spot Welding) Equipment Acceptance Criteria for the Collision Repair Industry

2004-10-26
CURRENT
J2667_200410
This SAE Recommended Practice provides a minimum standard for evaluating squeeze-type resistance spot welding (STRSW) equipment and minimum weld performance criteria for two-sided automotive collision repair welding. This document contains several standardized test methods that are designed for evaluating equipment performance in a laboratory environment.
Standard

Socket Wrenches, Hand (Metric)

2013-02-10
CURRENT
MA4534A
This SAE Aerospace Standard covers high strength commercial sockets and universal sockets which possess the strength, clearances, and internal wrenching design so configured that, when mated with hexagon (6 point) fasteners, they shall transmit torque to the fastener without bearing on the outer 5% of the fastener’s wrenching points. This document provides additional requirements beyond ANSI B107.5 appropriate for aerospace use. Inclusion of dimensional data in this document is not intended to imply all of the products described therein are stock production sizes. Consumers are requested to consult with manufacturers concerning lists of stock production sizes.
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