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Journal Article

External Biofidelity Evaluation of Pedestrian Leg-Form Impactors

2017-03-28
2017-01-1450
Current state-of-the-art vehicles implement pedestrian protection features that rely on pedestrian detection sensors and algorithms to trigger when impacting a pedestrian. During the development phase, the vehicle must “learn” to discriminate pedestrians from the rest of potential impacting objects. Part of the training data used in this process is often obtained in physical tests utilizing legform impactors whose external biofidelity is still to be evaluated. This study uses THUMS as a reference to assess the external biofidelity of the most commonly used impactors (Flex-PLI, PDI-1 and PDI-2). This biofidelity assessment was performed by finite element simulation measuring the bumper beam forces exerted by each surrogate on a sedan and a SUV. The bumper beam was divided in 50 mm sections to capture the force distribution in both vehicles. This study, unlike most of the pedestrian-related literature, examines different impact locations and velocities.
Journal Article

Thermal Modeling of Power Steering System Performance

2008-04-14
2008-01-1432
Power steering systems provide significant design challenges. They are detrimental to fuel economy since most require the continuous operation of a hydraulic pump. This generates heat that must be dissipated by fluid lines and heat exchangers. This paper presents a simple one-dimensional transient model for power steering components. The model accounts for the pump power, heat dissipation from fluid lines, the power steering cooler, and the influence of radiation heat from exhaust system components. The paper also shows how to use a transient thermal model of the entire system to simulate the temperatures during cyclic operation of the system. The implications to design, drive cycle simulation, and selection of components are highlighted.
Journal Article

Computer Simulation of Automotive Air Conditioning - Components, System, and Vehicle: Part 2

2008-04-14
2008-01-1433
In 1972, the first SAE paper describing the use of computer simulation as a design tool for automotive air conditioning was written by these authors. Since then, many such simulations have been used and new tools such as CFD have been applied to this problem. This paper reviews the work over that past 35 years and presents several of the improvements in the basic component and system models that have occurred. The areas where “empirical” information is required for model support and the value of CFD cabin and external air flow modeling are also discussed.
Journal Article

Headform Impact Tests to Assess Energy Management of Seat Back Contact Points Associated with Head Injury for Pediatric Occupants

2012-04-16
2012-01-0561
Head injuries are the most common injuries sustained by children in motor vehicle crashes regardless of age, restraint and crash direction. Previous research identified the front seat back as relevant contact point associated with head injuries sustained by restrained rear seated child occupants. The objective of this study was to conduct a test series of headform impacts to seat backs to evaluate the energy management characteristics of relevant contact points for pediatric head injury. A total of eight seats were tested: two each of 2007 Ford Focus, Toyota Corolla, 2006 Volvo S40, and 2008 Volkswagen Golf. Five to six contact points were chosen for each unique seat model guided by contact locations determined from real world crashes. Each vehicle seat was rigidly mounted in the center track position with the seatback angle adjusted to 70 degrees above the horizontal.
Technical Paper

The Interaction of Air Bags with Upper Extremities

1997-11-12
973324
Recently there has been a greater awareness of the increased risk of certain injuries associated with air bag deployment, especially the risks to small occupants, often women. These injuries include serious eye and upper extremity injuries and even fatalities. This study investigates the interaction of a deploying air bag with cadaveric upper extremities in a typical driving posture; testing concentrates on female occupants. The goals of this investigation are to determine the risk of upper extremity injury caused by primary contact with a deploying air bag and to elucidate the mechanisms of these upper extremity injuries. Five air bags were used that are representative of a wide range of air bag ‘aggressivities’ in the current automobile fleet. This air bag ‘aggressivity’ was quantified using the response of a dummy forearm under air bag deployment.
Technical Paper

Total Phosphorus Detection and Mapping in Catalytic Converters

2007-10-29
2007-01-4078
The poisoning of three way catalysts (TWC) by the phosphorus contained in oil formulations containing zinc dialkyldithiophosphate (ZDDP) is examined. Catalysts were exposed to various types of ZDDP and detergents under conditions that were known to reduce performance through phosphorus poisoning without the blocking of sites by formation of glazing. The presence of phosphorus was detected with energy dispersive x-ray spectroscopy (EDX). In addition to analyzing the surface concentration of the phosphorus on the washcoat, the catalyst was cross cut so phosphorus that diffused into the washcoat could be mapped. The total phosphorus in the catalyst could then be calculated. The amount of total phosphorus detected correlated well with the reduced activity of the catalyst as measured by the temperature of 50% conversion.
Technical Paper

Evaluation of 5th Percentile Female Hybrid III Thoracic Biofidelity during Out-of-Position Tests with a Driver Air Bag

1998-02-23
980636
This paper evaluates the biofidelity of the Hybrid III 5th percentile female dummy relative to seven small female cadavers tested as out-of-position drivers in static air bag deployment tests. In the out-of-position tests, the chest was positioned against the air bag module in an effort to recreate a worst-case loading environment for the thorax. Two pre-depowered production air bags and a prototype dual-stage air bag were evaluated. Thoracic accelerometers and chestbands were used to compare chest compression, velocity, acceleration, and Viscous Criteria. A statistical comparison of dummy and cadaver results indicate acceptable biofidelity of the Hybrid III dummy with significant differences observed only in the Viscous Criteria.
Technical Paper

Wear Mechanism in Cummins M-11 High Soot Diesel Test Engines

1998-05-04
981372
The Cummins M-11 high soot diesel engine test is a key tool in evaluating lubricants for the new PC-7 (CH-4) performance category. M-11 rocker arms and crossheads from tests with a wide range of lubricant performance were studied by surface analytical techniques. Abrasive wear by primary soot particles is supported by the predominant appearance of parallel grooves on the worn parts with their widths matching closely the primary soot particle sizes. Soot abrasive action appears to be responsible for removing the protective antiwear film and, thus, abrades against metal parts as well. Subsequent to the removal of the antiwear film, carbide particles, graphite nodules, and other wear debris are abraded, either by soot particles or sliding metal-metal contact, from the crosshead and rocker arm metal surfaces. These particles further accelerate abrasive wear. In addition to abrasive wear, fatigue wear was evident on the engine parts.
Technical Paper

Viscous Fan Drive Model for Robust Cooling Air Flow Simulation

2007-04-16
2007-01-0595
One Dimensional models for front end air flows through the cooling system package are very useful for evaluating the effects of component and front end geometry changes. To solve such models for the air flow requires a robust iterative process that involves a number of non-linear sub-models. The cooling fan (s) constitute a major part of the difficulty, especially when they employ a viscous or “thermal” fan drive. This drive varies the torque coupling between the input and output shafts based on the radiator outlet air temperature. The coupling is achieved by viscous shear between two grooved disks and is regulated by a bimetal strip valve that varies the amount of fluid between the disks. This paper presents a mathematical model by which the input/output speed ratio may be determined as a function of the air temperature and input speed. Coefficients in the model are estimated from standard supplier performance information.
Technical Paper

Robust Compressor Model for AC System Simulation

2007-04-16
2007-01-0596
Simple component models are advantageous when simulating vehicle AC systems so that overall model complexity and computation time can be minimized. These models must be robust enough to avoid instability in the iteration method used for determining the AC system operating or “balance” point. Simplicity and stability are especially important when the AC system model is coupled with a vehicle interior model for studies of transient performance because these are more computationally intensive. This paper presents a semi-empirical modeling method for compressors based on dimensionless parameters. Application to some sample compressor data is illustrated. The model equations are simple to employ and will not introduce significant stability problems when used as part of a system simulation.
Technical Paper

Reduction of Head Rotational Motions in Side Impacts Due to the Inflatable Curtain-A Way to Bring Down the Risk of Diffuse Brain Injury

1998-05-31
986167
Diffuse brain injuries are very common in side impacts, accounting for more than half of the injuries to the head. These injuries are often sustained in less severe side impacts. An English investigation has shown that diffuse brain injuries often originate from interior contacts, most frequently with the side window. They are believed to be mainly caused by quick head rotational motions. This paper describes a test method using a Hybrid III dummy head in a wire pendulum. The head impacts a simulated side window or an inflatable device, called the Inflatable Curtain (IC), in front of the window, at different speeds, and at different impact angles. The inflated IC has a thickness of around 70 mm and an internal (over) pressure of 1.5 bar. The head was instrumented with a three axis accelerometer as well as an angular velocity sensor measuring about the vertical (z) axis. The angular acceleration was calculated.
Technical Paper

Toward Requirements for a Web-based Icing Training Program for Flight Dispatchers

2003-06-16
2003-01-2151
The Icing Branch at NASA Glenn Research Center has funded an exploratory effort to identify requirements for developing a flight dispatcher-centered web-based icing training program that would be available for all airspace users. Through research and discussions with personnel at airlines, target areas were identified as influences on the requirements for the training system: 1 Flight dispatchers' icing related judgments and decision-making; 2 Certification, new hire and recurrent flight dispatcher training with respect to icing; 3 Icing related weather sources and the problems that flight dispatchers may have in their interpretation; 4 Pedagogical strategies (such as flight dispatcher-centered scenario-based approaches) for delivering flight dispatcher training content; and 5 Concerns/constraints with respect to web-based training for flight dispatchers.
Technical Paper

Constitutive Modeling of Polymers Subjected to High Strain Rates

2001-03-05
2001-01-0472
A biaxial test procedure is used to assess the constitutive properties of polymers in tension. The constitutive constants are derived for high strain rate applications such as those associated with crashworthiness studies. The test procedure is used in conjunction with a time- and strain-dependent quasi-linear viscoelastic constitutive law consisting of a Mooney-Rivlin formulation combined with Maxwell elements. The procedure is demonstrated by describing the stress vs. strain relationship of a rubber specimen subjected to a step-relaxation input. The constitutive equation is transformed from a nonlinear convolution integral to a set of first order differential equations. These equations, with the appropriate boundary conditions, are solved numerically to obtain transient stresses in two principal directions. Material constants for use in the explicit LS-Dyna non-linear finite element code are provided.
Technical Paper

Data Censoring and Parametric Distribution Assignment in the Development of Injury Risk Functions from Biochemical Data

2004-03-08
2004-01-0317
Biomechanical data are often assumed to be doubly censored. In this paper, this assumption is evaluated critically for several previously published sets of data. Injury risk functions are compared using simple logistic regression and using survival analysis with 1) the assumption of doubly censored data and 2) the assumption of right-censored (uninjured specimens) and uncensored (injured) data. It is shown that the injury risk functions that result from these differing assumptions are not similar and that some experiments will require a preliminary assessment of data censoring prior to finalizing the experimental design. Some types of data are obviously doubly censored (e.g., chest deflection as a predictor of rib fracture risk), but many types are not left censored since injury is a force-limiting phenomenon (e.g., axial force as a predictor of tibia fracture). Guidelines for determining the censoring for various types of experiment are presented.
Technical Paper

A Normalization Technique for Developing Corridors from Individual Subject Responses

2004-03-08
2004-01-0288
This paper presents a technique for developing corridors from individual subject responses contained in experimental biomechanical data sets. Force-deflection response is used as an illustrative example. The technique begins with a method for averaging human subject force-deflection responses in which curve shape characteristics are maintained and discontinuities are avoided. Individual responses sharing a common characteristic shape are averaged based upon normalized deflection values. The normalized average response is then scaled to represent the given data set using the mean peak deflection value associated with the set of experimental data. Finally, a procedure for developing a corridor around the scaled normalized average response is presented using standard deviation calculations for both force and deflection.
Technical Paper

Displacement Measurements in the Hybrid III Chest

2001-03-05
2001-01-0118
This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.
Technical Paper

Functional Redundancy Promotes Functional Stability in Diverse Microbial Bioreactor Communities

2003-07-07
2003-01-2509
Strategies for the inoculation of bioreactors for long-term space missions include communities of diverse composition or, alternatively, communities of a few organisms selected for their ability to efficiently catalyze reactions of interest in the reactor. The concept of functional redundancy states that in a diverse community, several different organisms may be present that are capable of effecting processes necessary to the maintenance of the system function. The concept implies that if some members of the community are lost, others will be able to keep the system from failing in the critical reactions that take place therein. In a sewage reactor in the laboratory, a diverse community at steady state was perturbed by elimination of aeration for seven days. Chemical pools (NH4+, NO3-, dissolved O2), pH, and CO2 evolution were monitored before, during, and after the perturbation.
Technical Paper

Crash Sensing and Algorithm Development for Frontal Airbag Systems Using CAE Methods and Mechanical Tests

2004-03-08
2004-01-1633
Mathematical models in combination with mechanical tests were used to develop a frontal crash sensing system and algorithm. The required sensor closure time for the initiation of driver side airbag deployment was estimated by means of multi body dynamics occupant models. The crash sensing system and algorithm were developed using predictions from a finite element model of the front structure of a passenger vehicle. All models were validated by means of mechanical tests. Generally good agreement was obtained between the predictions from the models and the results from the mechanical tests. In the sensor closure time analysis two occupant sizes were used, the 50%-ile male and the 5%-ile female occupant. Two restraint conditions were evaluated, no belt and a belt system incorporating a pretensioner. A number of crash pulses of various severity were used.
Technical Paper

A Comparative Evaluation of Pedestrian Kinematics and Injury Prediction for Adults and Children upon Impact with a Passenger Car

2004-03-08
2004-01-1606
Studies show that the pedestrian population at high risk of injury consists of both young children and adults. The goal of this study is to gain understanding in the mechanisms that lead to injuries for children and adults. Multi-body pedestrian human models of two specific anthropometries, a 6year-old child and a 50th percentile adult male, are applied. A vehicle model is developed that consists of a detailed rigid finite element mesh, validated stiffness regions, stiff structures underlying the hood and a suspension model. Simulations are performed in a test matrix where anthropometry, impact speed and impact location are variables. Bumper impact occurs with the tibia of the 50th percentile adult male and with the thigh of the 6-year-old child. The head of a 50th percentile male impacts the lower windshield, while the 6-year-old child's head impacts the front part of the hood.
Technical Paper

A Multi-Body Computational Study of the Kinematic and Injury Response of a Pedestrian with Variable Stance upon Impact with a Vehicle

2004-03-08
2004-01-1607
This research investigates the variation of pedestrian stance in pedestrian-automobile impact using a validated multi-body vehicle and human model. Detailed vehicle models of a small family car and a sport utility vehicle (SUV) are developed and validated for impact with a 50th percentile human male anthropometric ellipsoid model, and different pedestrian stances (struck limb forward, feet together, and struck limb backward) are investigated. The models calculate the physical trajectory of the multi-body models including head and torso accelerations, as well as pelvic force loads. This study shows that lower limb orientation during a pedestrian-automobile impact plays a dominant role in upper body kinematics of the pedestrian. Specifically, stance has a substantial effect on the subsequent impacts of the head and thorax with the vehicle. The variation in stance can change the severity of an injury incurred during an impact by changing the impact region.
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