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Journal Article

Chemical Kinetics Study on Two-Stage Main Heat Release in Ignition Process of Highly Diluted Mixtures

2013-04-08
2013-01-1657
Some experimental data indicate that an HCCI process of a highly diluted mixture is characterized with a two-stage profile of heat release after the heat release by low-temperature oxidation, and with slow CO oxidation into CO₂ at a low temperature. In the present paper, these characteristics are discussed using a detailed chemical kinetic model of normal heptane, and based on an authors' idea that an ignition process can be divided into five phases. The H₂O₂ loop reactions mainly contribute to heat release in a low-temperature region of the TI (thermal ignition) preparation phase. However, H+O₂+M=HO₂+M becomes the main contributor to heat release in a high-temperature region of the TI preparation phase. H₂O₂ is accumulated during the LTO (low-temperature oxidation) and NTC (negative temperature oxidation) phases, and drives the H₂O₂ loop reactions to increase the temperature during the TI preparation phase.
Journal Article

Evaluation of Engine Performance and Combustion in Natural Gas Engine with Pre-Chamber Plug under Lean Burn Conditions

2014-11-11
2014-32-0103
Engines using natural gas as their main fuel are attracting attention for their environmental protection and energy-saving potential. There is demand for improvement in the thermal efficiency of engines as an energy-saving measure, and research in this area is being actively pursued on spark ignition engines and HCCI engines. In spark ignition gas engines, improving combustion under lean condition and EGR (exhaust gas recirculation) condition is an issue, and many large gas engines use a pre-chamber. The use of the pre-chamber approach allows stable combustion of lean gas mixtures at high charging pressure, and the reduction of NOx emissions. In small gas engines, engine structure prevents the installation of pre-chambers with adequate volume, and it is therefore unlikely that the full benefits of the pre-chamber approach will be derived.
Journal Article

Non-Contact Measurement Method for High Frequency Impedance of Load at the End of Wire Harness

2017-03-28
2017-01-1643
To avoid a trial and error adjustment for designing EMI filters, clarifying load impedance of operating condition, i.e., dynamic impedance of equipment is very useful. Therefore the need to a non-contact measurement method of the impedance connected to a wire harness is increasing rapidly. A measurement method using a network analyzer with two current probes was previously proposed. However, it was confirmed only up to 30 MHz. Many radio equipment operate above 30 MHz such as FM receivers and GPS receivers installed in vehicles. So increasing the measurement frequency is necessary in the auto industry. At first, we tried to expand the applicable frequency to 100 MHz, i.e., FM band. In this study, we applied the transmission line theory using the non-contact measurement method. Furthermore, in order to use the theory, the characteristic impedance and phase constant of the wire harness are required. So we made an additional measurement to estimate them.
Journal Article

Self-Excited Wound-Field Synchronous Motors for xEV

2017-03-28
2017-01-1249
Compact, high efficiency and high reliability are required for an xEV motor generator. IPM rotors with neodymium magnets are widely applied for xEV motors to achieve these requirements. However, neodymium magnet material has a big impact on motor cost and there is supply chain risk due to increased usage of these rare earth materials for future automotive xEV’s. On the other hand, a wound-field rotor does not need magnets and can achieve equivalent performance to an IPM rotor. However, brushes are required in order to supply current to the winding coil of the rotor. This may cause insulation issues on xEV motors which utilize high voltage and high currents. Therefore, it is suggested to develop a system which supplies electric energy to the rotor field winding coil from the stator without brushes by applying a transformer between stator coil and rotor field winding. Specifically, add auxiliary magnetic poles between each field winding pole and wind sub-coils to these poles.
Journal Article

Approaches for Secure and Efficient In-Vehicle Key Management

2016-04-05
2016-01-0070
Modern vehicles utilize various functionalities that require security solutions such as secure in-vehicle communication and ECU authentication. Cryptographic keys are the basis for such security solutions. We propose two approaches for secure and efficient invehicle key management. In both approaches, an ECU acting as a Key Master in the vehicle is required. The first approach is based on SHE. The Key Master generates and distributes new keys to all ECU based on the SHE key update protocol. The second approach performs key establishment based on key derivation. The Key Master sends a trigger in form of a counter and all ECUs derive new keys based on the received counter value and pre-shared keys. It is thus possible to handle in-vehicle key management without the need for an OEM backend to manage all keys. This reduces cost and complexity of the solution.
Journal Article

Artist-Centric New HMI Software Development Workflow: Development of Real-Time 3D Rendering Engine for Reconfigurable Instrument Clusters

2013-04-08
2013-01-0425
Instrument clusters that display all information on a TFT-LCD screen, also known as reconfigurable instrument clusters, have become the new trend in automotive interiors. DENSO mass-produced the world's first reconfigurable instrument cluster in 2008. To satisfy customer requirements, large quantities of resources were required. Coupled with an iterative process due to requirement changes, development costs became very high. Reducing development costs was vital in order to expand the reconfigurable instrument cluster products line. One solution was to use existing human machine interface (HMI) tools. However, most HMI tools are geared toward software developers and not graphic artists. Furthermore, each tool has its own unique method for image and scene creation, creating an ineffective and sometimes difficult environment for artists familiar with industry-leading computer graphics (CG) software to learn and use the tools.
Journal Article

Design of Seat Mounted ECG Sensor System for Vehicle Application

2013-04-08
2013-01-1339
The causes of deaths in traffic accidents are predominantly human factors such as careless or "heedlessness" driving; recently, accidents that are believed to be due to deteriorated physical conditions, such as heart attacks, have been reported. Non-contact electrocardiography (ECG) monitor for continuous ECG detection while driving is needed to reduce a number of fatal accident by human error like this. Recently there are a lot of papers to detect cardiac electricity using capacitance coupling between human body and electrode. This sensor system must be adopted appropriate high input impedance circuit and noise reduction technique as a function of source impedance value especially for a seat mounted sensor.
Journal Article

Capacitive Humidity Sensors Using Highly Durable Polyimide Membrane

2013-04-08
2013-01-1337
Humidity sensors used in automatic windshield defogging controls contribute to the improvement of fuel consumption. The optimum control of air conditioning systems can be realized by adding humidity information to conventional systems which have used only temperature information. While resistive humidity sensors have been widely used, their sensing range and responsiveness are observed as issues. Resistive sensors cannot function at a humidity range of around 100% RH as well as at a low temperature range, and have a low response rate to sudden changes in humidity. It is considered that resistive humidity sensors will be replaced with capacitive ones which have a wide sensing range and high responsiveness.
Journal Article

Ignition Characteristics of Ethane and Its Roles in Natural Gas for HCCI Engine Operation

2015-04-14
2015-01-0811
The ignition characteristics of each component of natural gas and the chemical kinetic factors determining those characteristics were investigated using detailed chemical kinetic calculations. Ethane (C2H6) showed a relatively short ignition delay time with high initial temperature; the heat release profile was slow in the early stage of the ignition process and rapid during the late stage. Furthermore, the ignition delay time of C2H6 showed very low dependence on O2 concentration. In the ignition process of C2H6, HO2 is generated effectively by several reaction paths, and H2O2 is generated from HO2 and accumulated with a higher concentration, which promotes the OH formation rate of H2O2 (+ M) = OH + OH (+ M). The ignition characteristics for C2H6 can be explained by H2O2 decomposition governing OH formation at any initial temperature.
Journal Article

Chemical Kinetics Study on Small-Alkane Ignition Process to Design Optimum Methane-Based Blend for HCCI

2014-04-01
2014-01-1281
The ignition delay times and heat release profiles of CH4, C2H6, C3H8, i-C4H10, and n-C4H10 and dual-component CH4-based blends with these alkanes in air were determined using a detailed chemical kinetic model. The apparent activation energy of C2H6 in the relationship between initial temperature and ignition delay time is higher than those of the other alkanes because OH formation is dominated by H2O2(+M)=OH+OH(+M) from the beginning over a wide range of initial temperatures. The heat release rate of C2H6 is higher than those of the other alkanes in the late stage of ignition delay time because H2O2 is accumulated with a higher concentration and promotes the OH formation rate of H2O2(+M)=OH+OH(+M). These ignition characteristics are reflected in those of CH4/C2H6.
Technical Paper

Ignition Simulation and Visualization for Spark Plug Electrode Design

2007-04-16
2007-01-0940
An ignition simulation and an ignition visualization method that analyze effects of spark plug electrode design have been developed. In the ignition simulation, a programmed heat source corresponds to the discharge energy in the spark gap, and the flame-kernel generation and flame propagation are calculated on the heat balance in the gap, in consideration of thermal transmission to the electrodes. The results by this simulation indicate that high ignitability of fine ground electrode spark plugs is because the miniaturization of the ground electrode reduces the heat loss, and flame growth is thus less disturbed by the loss. The ignition visualization includes taking Schlieren images by laser light to capture flame kernels with weaker luminescence intensity compared to ignition discharge spark luminescence. This visualization enables the observation of the influence of the shape of spark plug electrodes on flame growth.
Technical Paper

Premixed-compression-ignition natural gas engine

2000-06-12
2000-05-0087
It is proposed that a premixed-compression-ignition natural gas engine could be realized by gaseous formaldehyde addition into the intake fuel/air mixtures. Large-scale natural gas engines could not be realized even by prechamber-type, spark-ignition engines due to knocking and/or flame propagation problems, nor by diesel operations due to poor ignition characteristics of the fuel. The formaldehyde addition would show a strong promoting effect for lean mixture ignition of natural gas. When suitable amount of formaldehyde is added into the intake fuel/air mixture the piston compression ignition will occur adequately near the top dead center. Confirmation experiments of the proposed concept were carried out herewith using a single-cylinder engine and a commercial natural gas 13A as fuel.
Technical Paper

Glow Plug with Combustion Pressure Sensor

2003-03-03
2003-01-0707
Combustion-pressure-data-based feedback control of fuel injection and EGR is the most promising diesel system, since it can reduce fuel consumption and emissions, as well as noise and vibration, and improve the evaluation efficiency for adapting engine performance to. We developed a combustion pressure sensor installed inside the glow plug. This is superior in maintainability and ease of installation, and can detect the combustion pressure in each cylinder at high accuracy and low cost, with no need for engine modification.
Technical Paper

Ignition Characteristics of Gaseous Fuels and Their Difference Elimination for SI and HCCI Gas Engines

2003-05-19
2003-01-1857
Ignition characteristics of natural-gas oriented gaseous fuels, which can be simply represented by ignition delays of the fuel/oxidizer mixtures, were examined precisely by using a rapid compression machine as the first step. For the non-cool-flame generating methane, n-butane mixed with it as a supplementary fuel acts as a more intense ignition promoter than ethane or propane, even though its octane rating is similar and almost as high as the commercial gasoline. Lean fuel/air mixtures with various fuel/fuel ratios between methane and n-butane were supplied to a premixed compression-ignition engine (i.e. homogeneous charge compression ignition engine, HCCI) with or without supplementary gaseous formaldehyde induction as an ignition control additive as the second step. In the no additive case the methane and butane function as the two fuels in the high/low-octane two-fuel premixed compression-ignition operation we proposed previously as another ignition control procedure.
Technical Paper

Diesel Powertrain Energy Management via thermal Management and Electrification

2017-03-28
2017-01-0156
The coming Diesel powertrains will remain as key technology in Europe to achieve the stringent 2025 CO2 emission targets. Especially for applications which are unlikely to be powered by pure EV technology like Light Duty vehicles and C/D segment vehicles which require a long driving range this is the case. To cope with these low CO2 targets the amount of electrification e.g. in form of 48V Belt-driven integrated Starter Generator (BSG) systems will increase. On the other hand the efficiency of the Diesel engine will increase which will result in lower exhaust gas temperatures resulting in a challenge to keep the required NOx reduction system efficiencies under Real Drive Emissions (RDE) driving conditions. In order to comply with the RDE legislation down to -7 °C ambient an efficient thermal management is one potential approach. Commonly utilized means to increase exhaust gas temperature are late injection and/or intake throttling, which enable sufficient NOx reduction efficiency.
Technical Paper

Development of the Large Type Electric-Driven Refrigerator for the HV Truck

2017-03-28
2017-01-0137
In respect to the present large refrigerator trucks, sub-engine type is the main product, but the basic structure does not change greatly since the introduction for around 50 years. A sub-engine type uses an industrial engine to drive the compressor, and the environmental correspondence such as the fuel consumption, the emission is late remarkably. In addition, most of trucks carry the truck equipment including the refrigerator which consumes fuel about 20% of whole vehicle. Focusing on this point, the following are the reports about the system development plan for fuel consumption reduction of the large size refrigerator truck. New concept is to utilize electrical power from HV system to power the electric-driven refrigerator. We have developed a fully electric-driven refrigerator system, which uses regenerated energy that is dedicated for our refrigerator system.
Technical Paper

Numerical Modeling of International Variations in Diesel Spray Combustion with Evaporation Surrogate and Virtual Species Conversion

2017-03-28
2017-01-0582
A methodology for simulating effect of international variations in fuel compositions on spray combustion is proposed. The methodology is validated with spray combustion experiments with real fuels from three different countries. The compositions of those fuels were analyzed through GC×GC and H-NMR. It was found that ignition delay times, flame region and flame luminosity were significantly affected by the compositional variations. For the simulation, an evaporation surrogate consisting of twenty two species, covering basic molecular types and a wide range of carbon numbers, is developed. Each species in the evaporation surrogate is then virtually converted to a reaction surrogate consisting of n-hexadecane, methylcyclohexane and 1,2,4-trimethyl benzene so that combustion reactions can be calculated with a published kinetic model. The virtual species conversion (VSC) is made so as to take over combustion-related properties of each species of evaporation surrogates.
Technical Paper

Study on Cyclic Variations of Laminar Flame Speed in Homogeneous Lean charge Spark Ignition Combustion

2016-10-17
2016-01-2173
It is known that lean combustion is effective as one of the ways which improves thermal efficiency of a gasoline engine. In the interest of furthering efficiency, the use of leaner mixtures is desired. However, to realize robust lean combustion it is necessary to reduce combustion cyclic variation while managing the emission nitrogen oxides. In this study, combustion analysis was carried out focusing on cyclic variations of the heat release of lean combustion. Since the initial flame kernel growth speed has a great effect on the indicated mean effective pressure, laminar flame speed (LFS) around the spark plug was analyzed. Infrared absorption spectrophotometry was used for the measurement of a fuel concentration around the spark plug. Moreover, a LFS predicting formula, which can be used in an area leaner than before, was drawn from detailed chemical reaction calculation results, and the LFS around the spark plug was also calculated through the use of this formula.
Technical Paper

4th Generation Diesel Piezo Injector (Realizing Enhanced High Response Injector)

2016-04-05
2016-01-0846
Diesel common rail injectors are required to utilize a higher injection pressure and to achieve higher injection accuracy in order to meet increasingly severe emissions, less fuel consumption, and higher engine performance demand. In addition to those requirements, in conjunction with optimized nozzle geometry, a more rectangular injection rate and stable multiple injections with shorter intervals are required for further emissions and engine performance improvement by optimizing the combustion efficiency.
Technical Paper

Analysis of Influence Factors for Partial Discharge Inception Voltage between Magnet-Wires on Rotating Machines

2016-04-05
2016-01-1226
In automobiles, Integrated Starter Generators (ISGs) are important components since they ensure significant fuel economy improvements. With motors that operate at high voltage such as ISGs, it is important to accurately know partial discharge inception voltages (PDIVs) for the assured insulation reliability of the motors. However, the PDIVs vary due to various factors including the environment (temperature, atmospheric pressure and humidity), materials (water absorption and degradation) and voltage waveforms. Consequently, it is not easy either empirically or analytically to ascertain the PDIVs in a complex environment (involving, for example, high temperature, low atmospheric pressure and high humidity) in which many factors vary simultaneously, as with invehicle environments. As a well-known method, PDIVs can be analyzed in terms of two voltage values, which are the breakdown voltage of the air (called “Paschen curve”) and the shared voltage of the air layer.
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