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Technical Paper

Mathematical Modeling of the Longitudinal Motion of a Vehicle with a Continuously Variable Transmission

2021-09-21
2021-01-1237
The Continuously Variable Transmission (CVT) is a widely adopted transmission system. The operation of a CVT is simple, but successfully foretelling the longitudinal motion of a vehicle that utilizes this transmission is sophisticated. As a result, different vehicles taking part in BAJA-SAE competitions were developed using various strategies to model the vehicle’s longitudinal dynamics and CVT operation. This article aims to provide a tool for obtaining a quantitative estimate of the longitudinal performance of a CVT equipped vehicle and for the selection of an optimal drive-train gear ratio for such a vehicle. To this end, this article proposes a novel, relatively simple, and reasonably accurate mathematical approach for modeling the longitudinal motion of a vehicle utilizing a CVT, which was developed by a novel integration of existing vehicle dynamics concepts.
Technical Paper

Performance Analysis and Economic Feasibility of Fuel Cell Vehicles: A Perspective Review

2020-09-15
2020-01-2256
Automotive industries have been a significant contributor to global warming over the last 30 years. Due to the excessive increase in environmental degradation, research has been conducted extensively in various fields to explore sustainable alternatives to IC engines. Therefore, heavy emphasis is being laid on Battery-run Electric Vehicles (BEVs) and Fuel Cell Electric Vehicles (FCEVs). BEVs are facing their own set of challenges when it comes to production, recharge time, battery capacity and net carbon footprint, among other issues. However, FCEVs offer certain new opportunities for the automobile sector to foray into a sustainable space. This study aims to review the performance of fuel cell vehicles against the parameters of economic feasibility, technological feasibility, energy efficiency. Recent developments in fuel cell research have been discussed.
Technical Paper

An Experimental Analysis of Biodiesel Production from Mixture of Neem (Azadirachta indica) Oil and Sesame (Sesamum indicum L.) Oil and its Performance and Emission Testing on a Diesel Engine

2016-04-05
2016-01-1264
Non-edible vegetable oils have a huge potential for biodiesel production and also known as second generation feedstock’s. Biodiesel can be obtained from edible, non-edible, waste cooking oil and from animal fats also. This paper focuses on production of biodiesel obtained from mixture of sesame (Sesamum indicum L.) oil and neem (Azadirachta indica) oil which are easily accessible in India and other parts of world. Neem oil has higher FFA content than sesame oil. Biodiesel production from neem oil requires pretreatment neutralization procedure before alkali catalyzed Trans esterification process also it takes large reaction time to achieve biodiesel of feasible yield. Neem oil which has very high FFA and sesame oil which has low FFA content are mixed and this mixture is Trans esterified with no pre-treatment process using molar ratio of 6:1.Fuel properties of methyl ester were close to diesel fuel and satisfied ASTM 6751 and EN 14214 standards.
Technical Paper

A CFD Investigation of Aerodynamic Effects of Wheel Center Geometry on Brake Cooling

2017-03-28
2017-01-1537
Improving brake cooling has commanded substantial research in the automotive sector, as safety remains paramount in vehicles of which brakes are a crucial component. To prevent problems like brake fade and brake judder, heat dissipation should be maximized from the brakes to limit increasing temperatures. This research is a CFD investigation into the impact of existing wheel center designs on brake cooling through increased cross flow through the wheel. The new study brings together the complete wheel and disc geometries in a single CFD study and directly measures the effect on brake cooling, by implementing more accurately modeled boundary conditions like moving ground to replicate real conditions correctly. It also quantifies the improvement in the cooling rate of the brake disc with a change in wheel design, unlike previous studies. The axial flow discharge was found to be increased to 0.47 m3/min for the suggested design in comparison to 0.04 m3/min for traditional design.
Technical Paper

Effect of Exhaust Gas Recirculation on Performance of an SI Engine Fueled with Methanol-Gasoline and Ethanol-Gasoline Blend with Hydrogen Boosting

2017-03-28
2017-01-1282
Dependency and increase in use of fossil fuels is leading to its depletion and raises serious environmental concerns. There are international obligations to reduce emissions and requirements to strengthen security of fuel supply which is pressuring the automobile industry to use cleaner and more sustainable fuels. Hydrogen fits these criteria as it is not just an abundant alternative but also a clean propellant and Hydrogen engines represent an economic alternative to fuel cells. In the present investigation, EGR has been used on hydrogen boosted SI engine running on gasoline-methanol and ethanol-gasoline blends to determine the additional advantages of the same compared to pure gasoline operation and gasoline-methanol and ethanol-gasoline blends without EGR.
Technical Paper

Transient Analysis of Natural Convection around a Pair of Circular Cylinders inside a Square Enclosure

2018-04-03
2018-01-0776
Heat exchangers are widely used in various transportation, industrial, or domestic applications such as thermal power plants, means of heating, transporting and air conditioning systems, electronic equipment and space vehicles. In all these applications improvements in the efficiency of the heat exchangers can lead to substantial cost, space and material savings. Hence considerable research work has been done in the past to seek effective ways to improve the efficiency of heat exchangers. In this paper the effect of natural convection is justified between exterior solid wall surfaces and the surrounding air inside the enclosure. Designing of electronic devices, heavy industrial equipments such as boilers, turbines etc. and building aerodynamics are some of the real world application associated with this study.
Technical Paper

Performance and Emission Characteristics of Isobutanol-Diesel Blend in Water Cooled CI Engine Employing EGR with EGR Intercooler

2013-09-08
2013-24-0151
The increasing rate of fossil fuel depletion and large scale debasement of the environment has been a serious concern across the globe. This twin problem of energy crises has caused researchers to look for a variety of solutions in the field of internal combustion engines. In this current scenario the issue of fuel availability has increased the use alternative fuels, especially alcohol derived fuels. Alcohol-diesel blends can be been seen as a prominent fuel for CI engine in the near future. Previous research on the use of alcohol as an alternative fuel in CI engines is restricted to short branch alcohols, such as methanol and ethanol. Despite their comparable combustion properties longer chain alcohols, such as butanol, isobutanol and pentanol have been barely investigated. In the present study performance and emission characteristics of an isobutanol-diesel blend was studied. One of the major problems encountered by isobutanol in CI engines is its low cetane rating.
Technical Paper

Performance and Emission Characteristics of Fish Oil Biodiesel and Diesel Blend in a Medium Capacity C.I. Engine Employing EGR

2013-04-08
2013-01-1040
Ever increasing consumption of fossil fuel and large scale deterioration of environment are mandating employment of renewable fuels. Researchers all over the world are experimenting on variety of alternative fuels for meeting future energy demands. Biodiesel is one of the most promising alternative fuels due to lower CO, HC and PM emissions. However, NOx emissions are increased in case of biodiesel in CI engine. The present study focuses on evaluation of performance and emission characteristics of a medium capacity diesel engine on blends of fish oil biodiesel and diesel blends employing EGR. Fish oil was transesterified with methyl alcohol to produce methyl ester. B20 blend of biodiesel was used since it balances the property differences with conventional diesel, e.g., performance, emission benefits and cost. Further, B20 blend can be used in automotive engines with no major modification. NOx formation takes place when combustion temperature is more than 2000K.
Technical Paper

Three Dimensional CFD Analysis on Aerodynamic Drag Reduction of a Bluff Tractor Trailer Body using Vortex Generators

2013-09-24
2013-01-2458
This paper presents a CFD analysis for drag reduction of a Class 8 Tractor-Trailer arrangement. A three dimensional bluff body model of the truck is simulated for a zero degree yaw angle at a speed of 50 miles per hour for a Reynolds Number of 3.3 million. In this paper, the role of vortex generators is investigated for overall drag reduction of the body. The key areas of interest for lowering the drag coefficient are the tractor-trailer gap and the trailer end. The designing of the body was done on DS SolidWorks whereas the CFD simulations were performed on commercial software Ansys Fluent. The Standard k-ε turbulence model was chosen for the simulation while the convergence criterion for the residuals was set at 10−6. The simple bluff body showed a drag coefficient of 1.654. The first design iteration involved increasing the tractor frontal area which resulted in a reduction of 4% in the drag coefficient.
Technical Paper

Design Methodology and Development of an Economical 3D Printer

2016-04-05
2016-01-0325
Additive manufacturing has experienced rapid growth over a span of 25 years. Additive manufacturing involves the development of a three-dimensional (3D) object by stacking layer upon layer. Conventional machining techniques involve the removal of material. However, this technique differentiates itself from other techniques by means of addition of the material. The integration of CAD with additive manufacturing has offered the ability to create complex structures. Despite its clear benefits, additive manufacturing suffers from a high initial investment. An average cost of an entry level commercial 3D printer is 600$. A low-cost 3D printer has been designed and built for experimental investigation within a budget of 300$. The paramount process of 3D printing involves a combination of interpreting data from CAD files and controlling the motors using this data. The various design considerations while developing the 3D printer have been discussed.
Technical Paper

Automotive Composites and Polymer Material Selection for Fairing of a Human Powered Vehicle Using Multi-Attribute Decision Making Methodology

2016-04-05
2016-01-0526
Vehicle performance is highly dependent on the design and material used. Fairing of a Human Powered Vehicle (HPV) is responsible for the reduction in the aerodynamic drag force and its material determines the overall weight and the top speed of the vehicle. Selection of material for fairings depends on various physical, mechanical and manufacturing properties along with practical considerations like availability of material. Today, an ever-increasing variety of composite materials and polymers are available, each of them possessing their own characteristics, applications, advantages and limitations. Many automotive composites are used for manufacturing fairings. Materials like Carbon fiber, Glass fiber (E glass, S glass), Aramid fiber (Kevlar 29, Kevlar 49) are some of the viable options that have been used in the past for manufacturing fairing of HPVs.
Technical Paper

Study on Fluidic Thrust Vectoring Techniques for Application in V/STOL Aircrafts

2015-09-15
2015-01-2423
The art and science of thrust vectoring technology has seen a gradual shift towards fluidic thrust vectoring techniques owing to the potential they have to greatly influence the aircraft propulsion systems. The prime motive of developing a fluidic thrust vectoring system has been to reduce the weight of the mechanical thrust vectoring system and to further simplify the configuration. Aircrafts using vectored thrust rely to a lesser extent on aerodynamic control surfaces such as ailerons or elevator to perform various maneuvers and turns than conventional-engine aircrafts and thus have a greater advantage in combat situations. Fluidic thrust vectoring systems manipulate the primary exhaust flow with a secondary air stream which is typically bled from the engine compressor or fan. This causes the compressor operating curve to shift from the optimum condition, allowing the optimization of engine performance. These systems make both pitch and yaw vectoring possible.
Technical Paper

Flow Simulation and Theoretical Investigation on Aerodynamics of NACA-2415 Aerofoil at Low Reynolds Number

2015-09-15
2015-01-2576
The Aerofoil theory along with its design has integrated itself into the vast areas of applications ranging from Automobile, Aeronautical, Wind Turbine, Micro-Vehicles, UAVs applications. In this paper, knowing the intricacy of the airfoil's applications, A MATLAB Code for NACA-2415 Airfoil is developed and a Model with dimensions c=180mm, w=126mm, tmax=27mm is generated. The model is then subjected to Flow Simulation with various input parameters: Reynolds Numbers taken are- (REN-1) 105 and (REN-2) 2×105 [Laminar External Flow], Angles of attack taken are-0°, 4°, 8°, 12°. The pressure and velocity distribution along the airfoil sketch curve are graphed qualitatively, emphasizing on the flow separation leading to the transition from laminar to turbulent flow. The various aerodynamics characteristic curves for coefficient of pressure, coefficient of lift and coefficient of drag are plotted against different angle of attacks for REN-1 and REN-2.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Optimization of Race Car Front Splitter Placement Using CFD

2019-12-30
2019-01-5097
The behavior of flow over an automobile’s body has a large effect on vehicle performance, and automobile manufacturers pay close attention to the minimal of the details that affect the performance of the vehicle. An imbalance of downforce between the front and rear portion of the vehicle can lead to significant performance hindrances. Worldwide efforts have been made by leading automobile manufacturers to achieve maximum balanced downforce using aerodynamic elements of vehicle. One such element is the front splitter. This study aims to analyze the aerodynamic performance of automobile at various splitter overhang lengths using Computational Fluid Dynamics (CFD). For the purpose of analysis, a three-dimensional (3D) CFD study was undertaken in ANSYS Fluent using the realizable k-ε turbulence model, based on the 3D compressible Reynolds-Averaged Navier-Stokes (RANS) equations.
Technical Paper

Aerodynamic Effect of Aspect Ratio of Spherical Depressions on the Bonnet of Hatchback Cars

2019-12-30
2019-01-5096
Flow separation is one of the primary causes of increase in form drag in vehicles. This phenomenon is also visible in the case of lightweight vehicles moving at high speed, which greatly affects their aerodynamics. Spherical depressions maybe used to delay the flow separation and decrease drag in such vehicles. This study aims for optimization of aspect ratio (AR) of spherical depressions on hatchback cars. Spherical depressions were created on the bonnet of a generalized light vehicle Computer-Aided Design (CAD) model. The diameter of each spherical depression was set constant at 60 mm, and the center-to-center distance between consecutive spherical depressions is fixed at 90 mm. The AR of spherical depressions was taken as the parameter that was varied in each model. ARs 2, 4, 6, and 8 were considered for the current investigation. Three-dimensional (3D) CFD analyses were then performed on each of these models using a validated computational model.
Technical Paper

Effect of Fender Coverage Angle on the Aerodynamic Drag of a Bicycle

2019-10-11
2019-01-5086
While riding cycles, cyclists usually experience an aerodynamic drag force. Over the years, there has been a global effort to reduce the aerodynamic drag of a cycle. Fenders affect the aerodynamic drag of a cycle to a large extent, and fender coverage has a pronounced effect on the same. In this article, various fender coverage angles, varying from 60° to 270°, were studied to predict the aerodynamic drag with the help of a validated CFD model in SolidWorks Flow Simulation. The model was based on the Favre-Averaged Navier-Stokes (FANS) equations solved using the k-ɛ model. It was predicted that aerodynamic drag coefficient reduced fender coverage angle up to 135°, and thereafter started increasing. Analyses were carried out at velocities of 6 m/s, 8 m/s and 10 m/s and the results were found to be similar, with a minimum aerodynamic drag coefficient at 135° occurring in all the cases under study.
Technical Paper

Design and Development of Single Seat, Four Wheeled All-Terrain Vehicle for Baja Collegiate Design Series

2015-09-29
2015-01-2863
There has been a rapid increase in popularity of multipurpose All-terrain vehicles (ATV) across the globe over the past few years. SAE BAJA event gives student-community an opportunity to delve deeper into the nitty-gritty of designing a single seat, four-wheeled off road vehicle. The design and development methodology presented in this paper is useful in conceptualization of an ATV for SAE BAJA event. The vehicle is divided into various subsystems including chassis, suspension, drive train, steering, and braking system. Further these subsystems are designed and comprehensively analyzed in software like SolidWorks, ANSYS, WINGEO and MS-Excel. The 3-D model of roll cage is designed in SolidWorks and analyzed in ANSYS 9.0 for front, rear and side impact along with front and side roll-over conditions. Special case of wheel bump is also analyzed. Weight, wall thickness and bending strength of tubing used for roll cage are comprehensively studied.
Technical Paper

Design, Control Surface Optimization and Stability Analysis of a Blended Wing Body Aircraft (BWB) Unmanned Aerial Vehicle

2021-03-02
2021-01-0040
Unmanned Aerial Vehicles (UAVs) are becoming an effective way to serve humanitarian relief efforts during environmental disasters. The process of designing such UAVs poses challenges in optimizing design variables such as maneuverability, payload capacity and maximizing endurance because the designing of a BWB takes into account the interdependency between the stability and aerodynamic performance. The Blended Wing Body is an unconventional aircraft configuration which offers enhanced performance over conventional UAVs. In this study the designing of a BWB is investigated with an aim to achieve structurally sound and aerodynamically stable configuration. The design has been done by taking into consideration the side and top view airfoil for fuselage, because fuselage is a major lift generating portion in the UAV. For designing the control surfaces, the two major requirements for a controlled and safe flight of a UAV are its stability and maneuverability.
Technical Paper

Computational Analysis of Flap Camber and Ground Clearance in Double-Element Inverted Airfoils

2019-06-11
2019-01-5065
Drag and lift are the primary aerodynamic forces experienced by automobiles. In competitive automotive racing, the design of inverted wings has been the subject of much research aimed at improving the performance of vehicles. In this direction, the aerodynamic impact of change in maximum camber of the flap element and ground effect in a double-element inverted airfoil was studied. The National Advisory Committee for Aeronautics (NACA) 4412 airfoil was taken as the constant main element. The camber of the flap element was varied from 0% to 9%, while ground clearance was varied from 0.1c to 1.0c. A two-dimensional (2D) Computational Fluid Dynamics (CFD) study was performed using the realizable k-ε turbulence model in ANSYS Fluent 18.2 to analyze the aerodynamic characteristics of the airfoil. Parameters such as drag coefficient, lift coefficient, pressure distribution, and wake flow field were investigated to present the optimum airfoil configuration for high downforce and low drag.
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