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Recent approval of emission standards for small utility engines by the California Air Resources Board(1)* suggests that substantial reductions in emissions from small utility engines will soon be required. While 1994 standards may be met with simple engine adjustments or modifications, 1999 standards are much more stringent and may require the use of catalysts in conjunction with other emission reduction technologies. Assessing the feasibility of candidate emission control strategies is an important first step. Various emission reduction technologies were applied to three different 4-stroke engines. Emission tests were conducted to determine the effectiveness of air/fuel ratio changes, thermal oxidation, exhaust gas recirculation, and catalytic oxidation with and without supplemental air. Results of these evaluations, along with implications for further work, are presented. One engine's emissions were reduced below the levels of 1999 ARB standards.

A project was conducted by Southwest Research Institute on behalf of the California Air Resources Board and the South Coast Air Quality Management District to demonstrate the technical feasibility of utilizing closed-loop three-way catalyst technology in off-road equipment applications. Five representative engines were selected, and baseline emission-tested using both gasoline and LPG. Emission reduction systems, employing three-way catalyst technology with electronic fuel control, were designed and installed on two of the engines. The engines were then installed in a fork lift and a pump system, and limited durability testing was performed. Results showed that low emission levels, easily meeting CARB's newly adopted large spark-ignited engine emission standards, could be achieved.

The purpose of this project was to modify existing small off-road engines to meet ARB's originally proposed 1999 emissions standards. A particular point was to show that compliance could be attained without the need to redesign the base engines. Four high-sales volume, ARB-certified 1997 model engines were selected from the following categories: 1) handheld two-stroke engine, 2) handheld four-stroke engine, 3) non-handheld side-valve engine, and 4) a non-handheld overhead-valve engine. Engines were selected, procured, and baseline emission tested using applicable ARB test procedures. Appropriate emission control strategies were then selected and applied to the four engines. Emission reduction strategies used included air/fuel ratio optimization, and catalytic aftertreatment. Following the development of the four emission-controlled engines, final, certification-quality emissions tests were performed. All four engines met ARB's original 1999 Tier 2 emission standards after development.