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Journal Article

Effects of Supercharging, EGR and Variable Valve Timing on Power and Emissions of Hydrogen Internal Combustion Engines

2008-04-14
2008-01-1033
Hydrogen-fueled internal combustion engines equipped with port fuel injection offer a cheap alternative to fuel cells and can be run in bi-fuel operation side-stepping the chicken and egg problem of availability of hydrogen fueling station versus hydrogen vehicle. Hydrogen engines with external mixture formation have a significantly lower power output than gasoline engines. The main causes are the lower volumetric energy density of the externally formed hydrogen-air mixture and the occurrence of abnormal combustion phenomena (mainly backfire). Two engine test benches were used to investigate different means of compensating for this power loss, while keeping oxides of nitrogen (NOx) emissions limited. A single cylinder research engine was used to study the effects of supercharging, combined with exhaust gas recirculation (EGR). Supercharging the engine results in an increase in power output.
Journal Article

Applying Design of Experiments to Determine the Effect of Gas Properties on In-Cylinder Heat Flux in a Motored SI Engine

2012-04-16
2012-01-1209
Models for the convective heat transfer from the combustion gases to the walls inside a spark ignition engine are an important keystone in the simulation tools which are being developed to aid engine optimization. The existing models have, however, been cited to be inaccurate for hydrogen, one of the alternative fuels currently investigated. One possible explanation for this inaccuracy is that the models do not adequately capture the effect of the gas properties. These have never been varied in a wide range because air and ‘classical’ fossil fuels have similar values, but they are significantly different in the case of hydrogen. As a first step towards a fuel independent heat transfer model, we have investigated the effect of the gas properties on the heat flux in a spark ignition engine.
Technical Paper

Reducing Engine-Out Emissions for Medium High Speed Diesel Engines: Influence of Injection Parameters

2009-04-20
2009-01-1437
In 2004 the European Parliament ratified the Euro III and IV standards limiting the pollutant emission of, among others, rail and marine diesel engines. In these sectors, it is particularly important to keep any fuel consumption penalty, when reducing emissions, to a strict minimum. Furthermore, exhaust gas after treatment is mostly avoided for cost reasons. Thus, manufacturers are looking to pretreatment of fuels, alternative fuels, and limiting engine-out emissions as ways to attain the required emission levels. This paper discusses the experimental work done on a 1324 kW, 1000 rpm six cylinder marine diesel engine equipped with mechanical unit injectors. The aim was to determine the influence of compression ratio and fuel injection parameters on engine-out emissions, with emphasis on NOx emissions. A range of fuel injection parameters were examined, varying the start of injection, pump plunger diameter, injection pressure, and injector nozzle geometry.
Technical Paper

Using Vegetable Oils and Animal Fats in Diesel Engines: Chemical Analyses and Engine Tests

2009-04-20
2009-01-0493
There is a growing consensus that there will not be a single alternative to fossil fuels, but rather different fuels, fuel feedstocks, engine types and operating strategies. For stationary diesel engines, straight vegetable oils are an interesting alternative to fossil diesel, because of their potential for lower life cycle greenhouse gas emissions. Using animal fats is also compelling, as it does not imply the cultivation of oil-bearing seeds and related emissions, not to mention the ‘food versus fuel’ debate. The aim of the present work is to correlate engine performance and durability with the properties (composition) of these alternative fuels, to provide a basis from which standards can be formulated for the properties of oils and fats to be used as engine fuel. Tests on different oils and fats are reported.
Technical Paper

Development of Laminar Burning Velocity Correlation for the Simulation of Methanol Fueled SI Engines Operated with Onboard Fuel Reformer

2017-03-28
2017-01-0539
Methanol fueled spark ignition (SI) engines have the potential for very high efficiency using an advanced heat recovery system for fuel reforming. In order to allow simulation of such an engine system, several sub-models are needed. This paper reports the development of two laminar burning velocity correlations, corresponding to two reforming concepts, one in which the reformer uses water from an extra tank to produce hydrogen rich gas (syngas) and another that employs the water vapor in the exhaust gas recirculation (EGR) stream to produce reformed-EGR (R-EGR). This work uses a one-dimensional (1D) flame simulation tool with a comprehensive chemical kinetic mechanism to predict the laminar burning velocities of methanol/syngas blends and correlate it. The syngas is a mixture of H2/CO/CO2 with a CO selectivity of 6.5% to simulate the methanol steam reforming products over a Cu-Mn/Al catalyst.
Technical Paper

Drive Cycle Analysis of Load Control Strategies for Methanol Fuelled ICE Vehicle

2012-09-10
2012-01-1606
The use of methanol as spark-ignition engine fuel can help to increase energy security and offers the prospect of carbon neutral transport. Methanol's properties enable considerable improvements in engine performance, efficiency and CO2 emissions compared to gasoline operation. SAE paper 2012-01-1283 showed that both flex-fuel and dedicated methanol engines can benefit from an operating strategy employing exhaust gas recirculation (EGR) to control the load while leaving the throttle wide open (WOT). Compared to throttled stoichiometric operation, this reduces pumping work, cooling losses, dissociation and engine-out NOx. The current paper presents follow-up work to determine to what extent these advantages still stand over an entire drive cycle. The average vehicle efficiency, overall CO2 and NOx emissions from a flexible fuel vehicle completing a drive cycle on gasoline and methanol were evaluated.
Technical Paper

Spray Parameter Comparison between Diesel and Vegetable Oils for Non-Evaporating Conditions

2012-04-16
2012-01-0461
The internal combustion engine with compression ignition is still the most important power plant for heavy duty transport, railway transport, marine applications and generator sets. Fuel cost and emission regulations drive manufacturers to switch to alternative fuels. The understanding and prediction of these fuels in the spray and combustion process will be very important for these issues. In the past, lot of research was done for conventional diesel fuel by optically analyzing both spray and combustion. However comparison between different groups is difficult since qualitative results and accuracies are depending in the used definitions and methods. The goal of present research is to verify the behavior pure oils compared to more standard fuels while paying lot of attention to the interpretation of the measurement results.
Technical Paper

Design of a Fast Responding Start-Up Mechanism for Bi-Propellant Fueled Engine for Miniature UAV Applications

2013-09-17
2013-01-2305
In this work a new design of a liquid fuelled combustion engine is proposed for small and light weight unmanned air vehicles (<10kg and 15-200N thrust). Ethanol and gasoline were selected as the potential fuels while pressurized air and hydrogen peroxide were used as the oxidizer. The engine combines features of both a common rocket and turbojet engine. The main features of the engine are the restart ability during flight, low cost, easy manufacturability, light weight, long operation time and high durability. The main difficulties that come along with this engine are the need for proper engine cooling (long term operation) and start-up ability at atmospheric conditions. The low temperatures and injection pressures are not favorable for the fuel atomization and ignition. The paper focuses on the design on low pressure injectors and a start-up mechanism for micro UAV's without the use of a large amount of additional fueling circuits or components.
Technical Paper

Development and Validation of a Knock Prediction Model for Methanol-Fuelled SI Engines

2013-04-08
2013-01-1312
Knock is one of the main factors limiting the efficiency of spark-ignition engines. The introduction of alternative fuels with elevated knock resistance could help to mitigate knock concerns. Alcohols are prime candidate fuels and a model that can accurately predict their autoignition behavior under varying engine operating conditions would be of great value to engine designers. The current work aims to develop such a model for neat methanol. First, an autoignition delay time correlation is developed based on chemical kinetics calculations. Subsequently, this correlation is used in a knock integral model that is implemented in a two-zone engine code. The predictive performance of the resulting model is validated through comparison against experimental measurements on a CFR engine for a range of compression ratios, loads, ignition timings and equivalence ratios.
Technical Paper

Performance and Emissions of a SI Engine using Methanol-Water Blends

2013-04-08
2013-01-1319
Using liquid alcohols, such as methanol and ethanol, in spark-ignition engines is a promising approach to decarbonize transport and secure domestic energy supply. Methanol and ethanol are compatible with the existing fuelling and distribution infrastructure and are easily stored in a vehicle. They can be used in internal combustion engines with only minor adjustments and have the potential to increase the efficiency and decrease noxious emissions compared to gasoline engines. In addition, methanol can be synthesized from a wide variety of sources, including renewably produced hydrogen in combination with atmospheric CO₂. Presently, during the production of ethanol or methanol a dehydration step is always applied. This step accounts for a significant part of the entire production process' energy consumption and thus, from an economical point of view, methanol and ethanol could become more interesting alternative fuels if the costs related with dehydration could be reduced.
Technical Paper

Low Load Ignitability of Methanol in a Heavy-Duty Compression Ignition Engine

2022-08-30
2022-01-1093
An increasing need to lower greenhouse gas emissions, and so move away from fossil fuels like diesel and gasoline, has greatly increased the interest for methanol. Methanol can be produced from renewable sources and eliminate soot emissions from combustion engines [1]. Since compression ignition (CI) engines are used for the majority of commercial applications, research is intensifying into the use of methanol, as a replacement for diesel fuel, in CI engines. This includes work on dual-fuel set-ups, different fuel blends with methanol, ignition enhancers mixed with methanol, and partially premixed combustion (PPC) strategies with methanol. However, methanol is difficult to ignite, using compression alone, at low load conditions. The problem comes from methanol’s high octane number, low lower heating value and high heat of vaporization, which add up to a lot of heat being needed from the start to combust methanol [2].
Technical Paper

Downsizing Potential of Methanol Fueled DISI Engine with Variable Valve Timing and Boost Control

2018-04-03
2018-01-0918
Methanol is gaining traction in some regions, e.g. for road transportation in China and for marine transportation in Europe. In this research, the possibility for achieving higher power output and higher efficiency with methanol, compared to gasoline, is investigated and the influence of several engine settings, such as valve timing and intake boost control, is studied. At wide open throttle (WOT), engine speed of 1650 rpm, the brake mean effective pressure (BMEP) of the methanol-fueled engine is higher than on gasoline, by around 1.8 bar. The maximum BMEP is further increased when positive valve overlap and higher intake boost pressure are applied. Thanks to a lower residual gas fraction, and a richer in-cylinder mixture with positive valve overlap period, the engine BMEP improves by a further 2.6 bar. Because of higher volumetric efficiency with a boosted intake air, the engine BMEP enhances with 4.7 bar.
Technical Paper

A Critical Review of Experimental Research on Hydrogen Fueled SI Engines

2006-04-03
2006-01-0430
The literature on hydrogen fueled internal combustion engines is surprisingly extensive and papers have been published continuously from the 1930's up to the present day. Ghent University has been working on hydrogen engines for more than a decade. A summary of the most important findings, resulting from a literature study and the experimental work at Ghent University, is given in the present paper, to clarify some contradictory claims and ultimately to provide a comprehensive overview of the design features in which a dedicated hydrogen engine differs from traditionally fueled engines. Topics that are discussed include abnormal combustion (backfire, pre-ignition and knock), mixture formation techniques (carbureted, port injected, direct injection) and load control strategies (power output versus NOx trade-off).
Technical Paper

Investigation of Naphtha-Type Biofuel from a Novel Refinery Process

2022-03-29
2022-01-0752
In order to reduce the carbon footprint of the Internal Combustion Engine (ICE), biofuels have been in use for a number of years. One of the problems with first-generation (1G) biofuels however is their competition with food production. In search of second-generation (2G) biofuels, that are not in competition with food agriculture, a novel biorefinery process has been developed to produce biofuel from woody biomass sources. This novel technique, part of the Belgian federal government funded Ad-Libio project, uses a catalytic process that operates at low temperature and is able to convert 2G feedstock into a stable light naphtha. The bulk of the yield consists out of hydrocarbons containing five to six carbon atoms, along with a fraction of oxygenates and aromatics. The oxygen content and the aromaticity of the hydrocarbons can be varied, both of which have a significant influence on the fuel’s combustion and emission characteristics when used in Internal Combustion Engines.
Technical Paper

Integration and Validation of a Quasi-Dimensional Modelling Methodology and Application to Light-Duty and Heavy-Duty Methanol-Fueled Spark-Ignited Engines

2022-03-29
2022-01-0385
To speed up the development of the next-generation combustion engines with renewable fuels, the importance of reliable and robust simulations cannot be overemphasized. Compared to gasoline, methanol is a promising fuel for spark-ignited engines due to its higher research octane number to resist auto-ignition, higher flame speed for faster combustion and higher heat of vaporization for intake charge cooling. These advantageous properties all contribute to higher thermal efficiency and lower knock tendency, and they need to be well-captured in the simulation environment in order to generate accurate predictions. In this paper, the sub-models which estimate the burning velocities and ignition delay of methanol are revisited. These building blocks are implemented and integrated in a quasi-dimensional simulation environment to predict the combustion behavior, which are subsequently validated against test data measured on both light-duty and heavy-duty engines.
Technical Paper

Experimental Investigation of a DISI Production Engine Fuelled with Methanol, Ethanol, Butanol and ISO-Stoichiometric Alcohol Blends

2015-04-14
2015-01-0768
Stricter CO2 and emissions regulations are pushing spark ignition engines more and more towards downsizing, enabled through direct injection and turbocharging. The advantages which come with direct injection, such as increased charge density and an elevated knock resistance, are even more pronounced when using low carbon number alcohols instead of gasoline. This is mainly due to the higher heat of vaporization and the lower air-to-fuel ratio of light alcohols such as methanol, ethanol and butanol. These alcohols are also attractive alternatives to gasoline because they can be produced from renewable resources. Because they are liquid, they can be easily stored in a vehicle. In this respect, the performance and engine-out emissions (NOx, CO, HC and PM) of methanol, ethanol and butanol were examined on a 4 cylinder 2.4 DI production engine and are compared with those on neat gasoline.
Technical Paper

A Coupled Tabulated Kinetics and Flame Propagation Model for the Simulation of Fumigated Medium Speed Dual-Fuel Engines

2019-09-09
2019-24-0098
The present work describes the numerical modeling of medium-speed marine engines, operating in a fumigated dual-fuel mode, i.e. with the second fuel injected in the ports. This engine technology allows reducing engine-out emissions while maintaining the engine efficiency and can be fairly easily retrofitted from current diesel engines. The main premixed fuel that is added can be a low-carbon one and can additionally be of a renewable nature, thereby reducing or even completely removing the global warming impact. To fully optimize the operational parameters of such a large marine engine, computational fluid dynamics can be very helpful. Accurately describing the combustion process in such an engine is key, as the prediction of the heat release and the pollutant formation is crucial. Auto-ignition of the diesel fuel needs to be captured, followed by the combustion and flame propagation of the premixed fuel.
Technical Paper

Combustion Characterization of Methanol in a Lean Burn Direct Injection Spark Ignition (DISI) Engine

2019-04-02
2019-01-0566
Lean operation is a promising approach to increase the engine efficiency. One of the main challenges for lean-burn technology is the combustion instability. Using a high laminar burning velocity fuel such as methanol might solve that problem. The potential of lean-burn limit extension with methanol was investigated through a comparison with conventional gasoline. In this work, a direct injection turbocharged SI engine was operated at wide open throttle (WOT), with the load controlled by a lean-burn strategy. The amount of fuel was decreased (or lambda increased) until the combustion became unstable. For methanol, the lambda limit was about 1.5, higher than the lambda limit for gasoline which was only about 1.2. The brake thermal efficiency for methanol increased as lambda increased and reached its peak at ~41% in a lambda range of 1.2-1.4. Then, the efficiency decreased as lambda increased.
Technical Paper

Modeling of a Methanol Fueled Direct-Injection Spark-Ignition Engine with Reformed-Exhaust Gas Recirculation

2021-04-06
2021-01-0445
Methanol is a promising fuel for future spark-ignition engines. Its properties enable increased engine efficiency. Moreover, the ease with which methanol can be reformed, using waste exhaust heat, potentially offers a pathway to even higher efficiencies. The primary objective of this study was to build and validate a model for a methanol fueled direct-injection spark-ignition engine with on-board fuel reforming for future investigation and optimization. The second objective was to understand the combustion characteristics, energy losses and engine efficiency. The base engine model was developed and calibrated before adding a reformed-exhaust gas recirculation system (R-EGR). A newly developed laminar burning velocity correlation with universal dilution term was implemented into the model to predict the laminar burning velocity with the presence of hydrogen in the reforming products.
Technical Paper

Cold Flow Simulation of a Dual-Fuel Engine for Diesel-Natural Gas and Diesel-Methanol Fuelling Conditions

2021-04-06
2021-01-0411
In this work, the possibility to perform a cold-flow simulation as a way to improve the accuracy of the starting conditions for a combustion simulation is examined. Specifically, a dual-fuel marine engine running on methanol/diesel and natural gas/diesel fueling conditions is investigated. Dual-fuel engines can provide a short-term solution to cope with the more stringent emission legislations in the maritime sector. Both natural gas and methanol appear to be interesting alternative fuels that can be used as main fuel in these dual-fuel engines. Nevertheless, it is observed that combustion problems occur at part load using these alternative fuels. Therefore, different methods to increase the combustion efficiency at part load are investigated. Numerical simulations prove to be very suitable hereto, as they are an efficient way to study the effect of different parameters on the combustion characteristics.
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