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Journal Article

Prediction of Vehicle Interior Noise from a Power Steering Pump using Component CAE and Measured Noise Transfer Functions of the Vehicle

2010-04-12
2010-01-0509
In response to the growing demand for fuel economy, we are developing a high-efficient variable displacement pump for hydraulic power steering systems. In order to develop a quiet variable displacement pump which generates lower noise for better vehicle interior sound quality, we have been developing a simulation tool which includes hydraulic analysis, vibration analysis, and vehicle interior noise analysis which combines simulation outputs and measured noise transfer functions of the targeted vehicle. This paper provides both validation results of the simulation tool and application examples to design improvement to conclude the effectiveness of the simulation tool developed.
Journal Article

Injection Quantity Range Enhancement by Using Current Waveform Control Technique for DI Gasoline Injector

2014-04-01
2014-01-1211
We have achieved injection quantity range enhancement by using the current waveform control technique for direct injection (DI) gasoline injectors. In this study, we developed an injection quantity simulator to find out the mechanism of non-linear characteristics. We clarified the non-linear production mechanism by using the simulator. This simulator is a one-dimensional simulator that incorporates calculation results from both unsteady electromagnetic field analysis and hydraulic flow analysis into the motion equation of this simulation code. We investigated the relation between armature and the injection quantity by using the simulator. As a result, we clarified that the non-linearity was produced by the bounce of the armature in the opening action. Thus, we found that it is effective to reduce the armature bounce to improve the linearity of the injection quantity characteristics.
Journal Article

An Application of the Particle Velocity Transfer Path Analysis to a Hybrid Electric Vehicle Motor Sound

2013-05-13
2013-01-1999
A pioneering approach to implement transfer path analysis (TPA) is proposed in this paper through applying it to an automobile. We propose to use particle velocity as a measure of TPA, in addition to using sound pressure as a conventional measure for TPA. These two quantities together will give a comprehensive and complete definition of sound. Although sound pressure is a scalar, while particle velocity is a vector, it is also proposed that the same technique of the conventional sound pressure TPA should be independently applicable to each component of particle velocity vector. This has been experimentally verified with a study on our test box system. In this paper, we apply the proposed TPA to an actual vehicle to examine its applicability, advantages and limitations. The driving motor sound of a hybrid electric vehicle is chosen as the case study. A tri-axial particle velocity sensor which also measures sound pressure at the same point is utilized in the experiment.
Journal Article

Effect of Relative Positions of Air-Fuel Mixture Distribution and Ignition on Combustion Variation in Gasoline Engine

2014-10-13
2014-01-2629
Combustion is known to be affected by variations in the air-fuel mixture concentration, residual gas concentration, turbulent kinetic energy, ignition, etc. However, because each of these factors is related to cycle-to-cycle variations, their effects on combustion variation are unclear. The purpose of this study was to clarify the influences of the air-fuel mixture distribution near the spark plug and variation in the relative position of the ignition on the combustion variation. A 4-cylinder port injection gasoline engine was used as the test engine, and the combustion variation was investigated by measuring the cylinder pressure and air-fuel ratio (A/F) near the spark plug for each cycle using a micro-Cassegrain sensor for each cylinder. The air-fuel mixture distribution was calculated using a Reynolds averaged Navier-Stokes simulation, and the spatial region of the high ignition probability was determined from the gas flow velocity.
Technical Paper

In-Cylinder Optical Measurement for Analyzing Control Factor of Ignition Phenomena under Diluted Condition

2020-09-15
2020-01-2048
To increase thermal efficiency of internal combustion engines, dilution combustion systems, such as lean burn and exhaust gas recirculation systems, have been developed. These systems require spark-ignition coils generating large discharge current and discharge energy to achieve stable ignition under diluted mixture conditions. Several studies have clarified that larger discharge current increases spark-channel stretch and decreases the possibility of spark channel blow-off and misfire. However, these investigations do not mention the effect of larger discharge current and energy on the initial combustion period. The purpose of this study was to investigate the relation among dilution ratio, initial-combustion period, and coil specifications to clarify the control factor of the dilution limit.
Journal Article

Development of a New Metal Substrate for Lean NOx Trap

2008-04-14
2008-01-0806
This paper presents a new substrate for Lean NOx Traps (LNT) which enables high NOx conversion efficiency, even after long-term aging, when using alkali metals as the NOx adsorber. When a conventional metal honeycomb is used as the LNT substrate, the chromium in the metal substrate migrates into the washcoat and reacts with the alkali metals after thermal aging. In order to help prevent this migration, we have developed a new substrate where a fine -alumina barrier is precipitated to the surface of the metal substrate. The new substrate is highly capable of preventing migration of chromium into the washcoat and greatly enhances the NOx conversion. The durability of the new substrate and emission test using a test vehicle are also examined.
Journal Article

Automatic Curve Deceleration System Using Enhanced ACC with Navigation System

2008-04-14
2008-01-0922
We have developed a system for automatic deceleration upon entering curves to prevent collisions on tight curves on high-ways. The navigation system is used to determine safe speed negotiating the curve, defined as a speed that will keep lateral acceleration within a settled value. The navigation system sends the curve radius to a controller, which calculates the safe speed for the curve. The controller then sends the speed command to the ACC system, which adjusts the vehicle speed. One of the important features in this system is the estimation of the vehicle position, in terms of its distance from the curve entrance. Navigation systems have a certain amount of dispersion in positional accuracy. A front camera is used in our system to decrease this dispersion. This camera detects lane markers (white lines, raised pavement markers, etc.) using our line recognition technologies1).
Technical Paper

An Adaptive Engine Control Algorithm for Acceleration Response

1991-02-01
910256
Chassis back and forth oscillation caused by sudden engine torque increase tends to occur, according to the characteristic of vehicle dynamics. This oscillation is called an acceleration surge and gives a vehicle driver a feeling of discomfort. This paper provides two control methods which can change the characteristic of vehicle acceleration response in order to suppress acceleration surge and to macth with driver's preference. The first control method is an acceleration servo method which is composed of control reference model and ignition timing control. The second control method is a variable response characteristic control algorithm. We treat the controlled object as the second order model with time delay, and assign the characteristic roots of transfer function in order to obtain the desired response.
Journal Article

Membership Middleware for Dependable and Cost-Effective X-by-Wire Systems

2008-04-14
2008-01-0478
Balancing between dependability and cost-effectiveness is essential to promote X-by-Wire systems in the next decade. To achieve this goal, we have so far proposed a network centric architecture based on a concept of autonomous decentralized systems, where if one node fails, the remaining normal nodes autonomously execute a backup control to maintain the system's functionality, as well as a membership middleware indispensable to this architecture to ensure the consistency of the node status information among all nodes. In this work, we implemented membership middleware on a hardware and software platform equivalent to one assumed to be used in actual X-by-Wire systems. This paper describes the implementation details and performance evaluation result, and shows that membership middleware and a real-time critical application can coexist within one microcontroller.
Technical Paper

Research on Subjective Rating Prediction Method for Ride Comfort with Learning

2020-09-30
2020-01-1566
Suspension is an important chassis part which is vital to ride comfort [1]. However, it is difficult to achieve our targeted comfortability level in a short time. Therefore, improving efficiency of damper development is our primary challenge. We have launched a project which aims to reduce the workload on developing dampers by introducing analytical approaches to the improvement of ride comfort. To be more specific, we have been putting effort into developing the damping force prediction, the vehicle dynamics prediction and subjective rating prediction. This paper describes subjective rating prediction method which output a subjective rating corresponding to the physical value of the vehicle dynamics with deep learning. As a result of verification using objective data which was not used for learning process, DNN (Deep Neural Network) prediction method could fairly precisely predict subjective rating of the expert driver.
Journal Article

Comparison of fuel economy and exhaust emission tests of 4WD vehicles using single-axis chassis dynamometer and dual-axis chassis dynamometer

2011-08-30
2011-01-2058
The demands of application of dual-axis chassis dynamometers (4WD-CHDY) have increased recently due to the improvement of performance of 4WD-CHDY and an increase in the number of 4WD vehicles which are difficult to convert to 2WD. However, there are few evaluations of any differences between fuel economy and exhaust emission levels in the case of 2WD-CHDY with conversion from 4WD to 2WD (2WD-mode) and 4WD-CHDY without conversion to 2WD (4WD-mode). Fuel economy and exhaust emission tests of 4WD vehicle equipped with a typical 4WD mechanism were performed to investigate any differences between the case of the 2WD-mode and the 4WD-mode. In these tests, we measured ‘work at wheel’ (wheel-work) using wheel torque meters. A comparison of the 2WD-mode and the 4WD-mode reveals a difference of fuel economy (2WD-mode is 1.5% better than that of 4WD-mode) and wheel-work (2WD-mode is 3.9% less than that of 4WD-mode). However, there are almost no differences of exhaust emission levels.
Technical Paper

Development of a Combined Battery System for Electric Vehicles with Battery Lifespan Enhancements

2018-04-03
2018-01-0448
We propose a combined battery system (CBS) for low cost electric vehicles (EVs) to enhance battery life. The EVs popularly called as Neighborhood Electric Vehicle or Low-Speed-Electric-Vehicle are spreading in developing countries. Conventionally the EVs batteries consist of high energy density cells, and we call it as energy cells (EC). A major issue with the EVs is high operational costs mainly due to high battery cost and short lifespan of the ECs. In this study, we develop a CBS consisting of a combination of following two kinds of batteries: i) EC which is the main energy source for the EV, and ii) a battery having high power density also called as power cells (PC) which is more suitable to bear high charge-discharge currents. The key feature of the proposed system is to minimize the size of additional battery by using our high power lithium ion battery. We performed experiments to estimate EC life for several capacity values of the PC.
Technical Paper

Engine Performance and Exhaust Characteristics of Direct-injection Diesel Engine Operated with DME

1997-10-01
972973
Neat dimethyl ether (DME), as an alternative fuel candidate for Diesel engines, was investigated by measuring primarily engine performance and exhaust gas characteristics. In addition, other responses of the engine to the new fuel were also determined at the same time, including the injector needle lift and heat release. The engine measurements with this fuel were compared with those obtained by using conventional Diesel fuel. Findings from the present work include: (1) It was necessary to add a small amount of lubricating additives to DME, if a conventional fuel injection system is employed.
Technical Paper

Computer-Aided Calibration Methodology for Spark Advance Control Using Engine Cycle Simulation and Polynomial Regression Analysis

2007-10-29
2007-01-4023
The increasing number of controllable parameters in modern engine systems has led to increasingly complicated and enlarged engine control software. This in turn has created dramatic increases in software development time and cost. Model-based control design seems to be an effective way to reduce development time and costs and also to enable engineers to understand the complex relationship between the many controllable parameters and engine performance. In the present study, we have developed model-based methodologies for the engine calibration process, employing engine cycle simulation and regression analysis. The reliability of the proposed method was investigated by validating the regression model predictions with measured data.
Technical Paper

Effect of Spray Characteristics on Combustion in a Direct Injection Spark Ignition Engine

1998-02-23
980156
Meeting the future exhaust emission and fuel consumption standards for passenger cars will require refinements in how the combustion process is carried out in spark ignition engines. A direct injection system decrease fuel consumption under road load cruising conditions, and stratified charge of the fuel mixture is particularly effective for ultra lean combustion. On the other hands, there are requirements for higher output power of gasoline engines. A direct injection system for a spark ignition engine is seen as a promising technique to meet these requirements. To get higher output power at wide open throttle conditions, spray characteristics and in-cylinder air flow must be optimized. In this paper, the engine system, which has a side injection type engine and flat piston, was investigated. We tried some injectors, which have different spray characteristics, and examined effects of spray characteristics on combustion of the direct injection gasoline engine.
Technical Paper

Development of a Three-Dimensional Bird's-eye View Map Drawing Technique for Car Navigation Systems

1998-02-23
980605
In this paper, a newly developed three-dimensional (3D) bird's-eye view map drawing technique for car navigation systems is described. Conventional navigation systems give pseudo-perspective views which can not express ruggedness like hills and valleys. Our newly developed navigation system can display undulation of the land from viewpoints above and behind the current position, so that ups and downs of roads along with the driver's destination can be seen easily. The 3D-road map is not only effective during navigation but also during route planning, because it assists in searching for fine views before travel. In order to achieve the 3D-map view, we developed graphics software libraries, which work on a 32-bit RISC processor and on a low-cost graphics accelerator LSI with texture mapping capability. The graphics software libraries are constructed with three stages, the perspective projection stage, visible-surface determination stage, and rendering stage.
Technical Paper

Study on Mixture Formation and Ignition Process in Spark Ignition Engine Using Optical Combustion Sensor

1990-09-01
901712
Mixture formation and the ignition process in 4 cycle 4 cylinder spark ignition engines were investigated, using an optical combustion sensor that combines fiber optics with a conventional spark plug. The sensor consists of a 1-mm diameter quartz glass optical fiber cable inserted through the center of a spark plug. The tip of the fiber is machined into a convex shape to provide a 120-degree view of the combustion chamber interior. Light emitted by the spark discharge between spark electrodes and the combustion flames in the cylinder is transmitted by the optical cable to an opto-electric transducer. As a result, the ignition and combustion process which depends on the mixture formation can be easily monitored without installing transparent pistons and cylinders. This sensor can give more accurate information on mixture formation in the cylinders.
Technical Paper

Optical Fiber Gyroscopes for Automobiles

1990-02-01
900490
This paper reviews the technological aspects and characteristics of optical fiber gyroscopes, and discusses their automotive applications. The optical system of an all-fiber gyroscope and the fiber optic components to build it are described. An optical phase modulation scheme to improve the sensitivity and the signal processing for the modulated output are discussed. The specifications of some packaged optical fiber gyroscopes are explained. An earth's rotation detection experiment is demonstrated to show the higher performance. The potential automotive related applications of the gyroscope are forecasted. One of the off-board uses of the sensor is the vibration measurements of a vehicle. When used onboard, the optical fiber gyroscopes will improve the navigation accuracy. A navigation result utilized the sensor with a map matching algorithm is reported. The gyroscopes may also be applied to future chassis controls.
Technical Paper

CPU Model-based Hardware/Software Co-design for Real-Time Embedded Control Systems

2007-04-16
2007-01-0776
This paper proposes a new development method for highly reliable real-time embedded control systems using a CPU model-based hardware/software co-simulation. We take an approach that allows the full simulation of the virtual mechanical control system including CPU and object code level software. In this paper, Renesas SH-2A microcontroller model was developed on CoMET™ platform from VaST Systems Technology. A ETC (Electronic Throttle Control) system and engine control system were chosen to prove this concept. The ETB (Electronic Throttle Body) model on Saber® simulator from Synopsys® or engine model on MATLAB®/Simulink® simulator from MathWorks can be simulated with the SH-2A model. To help the system design, debug and evaluation, we developed an integrated behavior analyzer, which can display CPU behavior graphically during the simulation without affecting the simulation result, such as task level CPU load, interrupt statistics, software variable transition chart, and so on.
Technical Paper

Numerical Analysis for the Small Positive Pressure Control System of CEEF

1997-07-01
972516
It is necessary to develop a small positive pressure control system for the closed ecology experiment facility (CEEF) to protect against over-differential pressure loading. In the present study, a numerical method was developed to calculate the quantity of state of the closed module, which is fitted with rubber buffers, for the small positive pressure control system. Experiments to examine the pressure change of the closed module were carried out at CEEF. Comparison of calculated and experimental results showed that the present dynamic simulation is suited to estimating the quantity of state of the closed module.
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