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Technical Paper

Fourier Transform Infrared Spectroscopy Models to Predict Cetane Number of Different Biodiesels and Their Blends

2020-04-14
2020-01-0617
The ignition quality of a fuel is described by its cetane number. Experimental methods used to determine cetane number employ Co-operative fuel research (CFR) engine and Ignition quality tester (IQT) which are expensive, have less repeatability and require skilled operation, and hence least preferred. There are many prediction models reported, which involve number of double bonds and number of carbon atoms whose determination is not direct. Using models that relate biodiesel composition to its cetane number is limited by the range of esters involved. Hence, a model to predict cetane number of biodiesels that addresses the limitations of the existing models, without ignoring the influence of factors such as degree of unsaturation and number of carbon atoms, is needed. Fourier transform infrared spectroscopy (FTIR) could be one such method.
Technical Paper

Experimental Investigation of Combustion Stability and Particle Emission from CNG/Diesel RCCI Engine

2020-04-14
2020-01-0810
This paper presents the experimental investigation of combustion stability and nano-particle emissions from the CNG-diesel RCCI engine. A modified automotive diesel engine is used to operate in RCCI combustion mode. An open ECU is used to control the low and high reactivity fuel injection events. The engine is tested for fixed engine speed and two different engine load conditions. The tests performed for various port-injected CNG masses and diesel injection timings, including single and double diesel injection strategy. Several consecutive engine cycles are recorded using in-cylinder combustion pressure measurement system. Statistical and return map techniques are used to investigate the combustion stability in the CNG-diesel RCCI engine. Differential mobility spectrometer is used for the measurement of particle number concentration and particle-size and number distribution. It is found that advanced diesel injection timing leading to higher cyclic combustion variations.
Technical Paper

Controlling the Performance of Copper-Free Brake-Pads by Varying Size of Graphite Particles

2020-10-05
2020-01-1604
Graphite plays a crucial role in friction materials, since it has good thermal conductivity, lubricity and act as a friction modifier. The right type, amount, shape, and size of the particles control the performance of the brake-pads. The theme of the study was investigating the influence of size of graphite particles (having all other specifications identical) on performance properties of brake-pads containing graphite particles in the average size of 60 μm, 120 μm, 200 μm and 400 μm. Physical, mechanical and chemical characterization of the developed brake-pads was done. The tribological performance was studied using a full- scale inertia brake dynamometer following a Japanese automobile testing standard (JASO C406). Tribo-performance in terms of fade resistance, friction stability and wear resistance were observed best for smaller graphite particles. It was concluded that smaller size serves best for achieving best performance properties barring compressibility.
Technical Paper

Development and Evaluation of New Binders for Friction Materials as Alternative to Traditional Phenolics

2007-10-07
2007-01-3945
Phenolics or their modified versions are invariably used as binder materials for friction composites which consist of multiple ingredients. However, phenolics are known for their inherent serious problems such as; poor shelf life, which poses constraints for storage and transportation; evolution of harmful volatiles leading to voids, cracks and environmental pollution etc. In order to overcome these, three new thermoset able resins having oxazine ring were synthesized in the laboratory. These resins proved to be free from the above mentioned drawbacks. These were tribo-evaluated to explore the possibility of replacing currently used phenolics in friction materials. In order to evaluate their tribo-potential as friction materials, friction formulations (non-asbestos organic NAO) based on these resins were developed in the laboratory in the form of brake-pads and tensile specimens.
Technical Paper

Studies on Performance and Exhaust Emissions of a CI Engine Operating on Diesel and Diesel Biodiesel Blends at Different Injection Pressures and Injection Timings

2007-04-16
2007-01-0613
The effect of variation in injection pressure and Injection timing on the performance and exhaust emission characteristics of a direct injection, naturally aspirated Diesel engine operating on Diesel and Diesel-Biodiesel Blends were studied. A three-way factorial design consisting of four levels of injection pressure (150,210, 265,320 bar), four levels of injection timing (19° btdc, 21.5° btdc, 26° btdc, and 30.5° btdc) and five different fuel types (D100, B10, B20, B40, and B60) were employed in this test. The experimental analysis shows that when operating with Linseed Oil Methyl Ester-Diesel blends, we could increase the injection pressure by about 25% over the normal value of 20MPa. The engine performance and exhaust emission characteristics of the engine operating on the ester fuels at advanced injection timing were better than when operating at increased injection pressure.
Technical Paper

Experimental Evaluation of Mahua based Biodiesel as Supplementary Diesel Fuel

2009-04-20
2009-01-0479
Biodiesel developed from non- edible seeds grown in the wasteland in India can be very effectively utilized in the existing diesel engines used for various applications. This paper presents the results of investigations carried out in studying the fuel properties of mahua oil methyl ester (MOME) and its blend with diesel from 20% to 80% by volume. These properties were found to be comparable to diesel and confirming to both the American and Indian standards. The performance of mahua biodiesel (MOME) and its blend with diesel in a Kirloskar DAF8 engine has been observed. The addition of MOME to diesel fuel has significantly reduced CO, UBHC and smoke emissions but increases the NOx emission slightly. The reductions in exhaust emissions could help in controlling air pollution. The results show that no significant power reduction in the engine operation when operated with blends of MOME and diesel fuel.
Technical Paper

Experimental Investigations on Three Different Methods of Using 100% Methanol in a Low Heat Rejection Engine

1992-02-01
920197
As alternate fuels, ethyl and methyl alcohols stand out because of the feasibility of producing them in bulk from plentifully available raw materials. In the present work, methanol is used as the only fuel, in a Low Heat Rejection(LHR) engine by adapting three different methods. In the first method, methanol as the sole fuel was used in the LHR engine with a ceramic glowplug and in the second spark plug assistance was used to initiate combustion of the injected methanol. In the third method, methanol was used as the sole fuel in a LHR engine by a new method in which part of the methanol fuel was inducted through a heated inlet manifold using a carburetor and another part of methanol (with 1% castor oil for lubrication) was injected through the normal injector. With inducted methanol air charge temperature at 70 C and above the engine operated smoothly.
Technical Paper

Near Nozzle Flow and Atomization Characteristics of Biodiesel Fuels

2017-10-08
2017-01-2327
Fuel atomization and air-fuel mixing processes play a dominant role on engine performance and emission characteristics in a direct injection compression ignition engine. Understanding of microscopic spray characteristics is essential to predict combustion phenomena. The present work investigated near nozzle flow and atomization characteristics of biodiesel fuels in a constant volume chamber. Waste cooking oil, Jatropha, and Karanja biodiesels were applied and the results were compared with those of conventional diesel fuel. The tested fuels were injected by a solenoid injector with a common-rail injection system. A high-speed camera with a long distance microscopic lens was utilized to capture the near nozzle flow. Meanwhile, Sauter mean diameter (SMD) was measured by a phase Doppler particle analyzer to compare atomization characteristics.
Technical Paper

A Composition Based Approach for Predicting Performance and Emission Characteristics of Biodiesel Fuelled Engine

2017-10-08
2017-01-2340
Biodiesel is a renewable, carbon neutral alternative fuel to diesel for compression ignition engine applications. Biodiesel could be produced from a large variety of feedstocks including vegetable oils, animal fats, algae, etc. and thus, vary significantly in their composition, fuel properties and thereby, engine characteristics. In the present work, the effects of biodiesel compositional variations on engine characteristics are captured using a multi-linear regression model incorporated with two new biodiesel composition based parameters, viz. straight chain saturation factor (SCSF) and modified degree of unsaturation (DUm). For this purpose, biodiesel produced from seven vegetable oils having significantly different compositions are tested in a single cylinder diesel engine at varying loads and injection timings. The regression model is formulated using 35 measured data points and is validated with 15 other data points which are not used for formulation.
Technical Paper

Multi-Objective Optimization of Two Stage Spur Gearbox Using NSGA-II

2017-07-10
2017-28-1939
Minimum weight and high-efficiency gearboxes with the maximum service life are the prime necessity of today’s high-performance power transmission systems such as automotive and aerospace. Therefore, the problem to optimize the gearboxes is subjected to a considerable amount of interest. To accomplish these objectives, in this paper, two generalized objective functions for two stage spur-gearbox are formulated; first objective function aims to minimize the volume of gearbox material, while the second aims to maximize the power transmitted by the gearbox. For the optimization purpose, regular mechanical and critical tribological constraints (scuffing and wear) are considered. These objective functions are optimized to obtain a Pareto front for the two-stage gearbox using a specially formulated discrete version of non-dominated sorting genetic algorithm (NSGA-II) code written MATLAB. Two cases are considered, in the first with the regular mechanical constraints.
Technical Paper

Tomographic PIV Evaluation of In-Cylinder Flow Evolution and Effect of Engine Speed

2016-04-05
2016-01-0638
In this study, 3D air-flow-field evolution in a single cylinder optical research engine was determined using tomographic particle imaging velocimetry (TPIV) at different engine speeds. Two directional projections of captured flow-field were pre-processed to reconstruct the 3D flow-field by using the MART (multiplicative algebraic reconstruction technique) algorithm. Ensemble average flow pattern was used to investigate the air-flow behavior inside the combustion chamber during the intake and compression strokes of an engine cycle. In-cylinder air-flow characteristics were significantly affected by the engine speed. Experimental results showed that high velocities generated during the first half of the intake stroke dissipated in later stages of the intake stroke. In-cylinder flow visualization indicated that large part of flow energy dissipated during the intake stroke and energy dissipation was the maximum near the end of the intake stroke.
Technical Paper

Steer Assistance Control for Improved Vehicle Response

2014-04-01
2014-01-0109
Advanced research in ABS (Anti-lock Braking System), traction control, electronic LSD's (Limited Slip Differential) and electrical powertrains have led to an architecture development which can be used to provide a controlled yaw moment to stabilize a vehicle. A steer assistance mechanism that uses the same architecture and aims at improving the vehicle response to the driver steering inputs is proposed. In this paper a feed-forward approach where the steering wheel angle is used as the main input is developed. An optimal control system is designed to improve vehicle response to steering input while minimizing the H2 performance of the body slip angle. The control strategy developed was simulated on a 14 DOF full vehicle model to analyze the response and handling performance.
Technical Paper

Experimental Investigation of Non-Edible Vegetable Oil Operation in a LHR Diesel Engine for Improved Performance

1993-10-01
932846
The main objective of the present research work is to utilise the higher amounts of exhaust energy of the LHR engines. Three vegetable oils(neem oil, rice bran oil and karanji oil) were tested in the low heat rejection engine. An electrical heater was used to heat the thick vegetable oils or the air and the results were studied. the electrical heater energy was correlated with the energy available in the exhaust of the LHR engine, so that the electrical heater can be replaced by a heat exchanger in the actual engine. The three vegetable oils, without heating, indicated a lower brake thermal efficiency of 1-4% when compared with the standard diesel engine. When these thick vegetable oils are heated and used in LHR engines the brake thermal efficiency improves. For every vegetable oil, there is an optimum temperature at which it gives the best performance.
Technical Paper

Experimental Investigations on the Combustion of Ethanol in a Low Heat Rejection Engine Using Different Methods

1993-03-01
930931
As alternate fuels, ethyl and methyl alcohols stand out because of the feasibility of producing them in bulk from plentifully available raw materials. In the present work, ethanol is used as the only fuel, in the standard and Low Heat Rejection(LHR) diesel engines by adopting three different methods. In the first method, ethanol as the sole fuel was used in the LHR engine with normal metal glowplug and in the second method spark plug assistance was used to initiate combustion. In the third method, ethanol was used as the sole fuel in a LHR engine and a ceramic glow plug was used to initiate combustion. The engine was tested for performance and emissions for the above three methods of 100% ethanol operation in both the standard and LHR diesel engine and the results are compared. The spark plug assisted ethanol operation in the LHR engine gave the highest brake thermal efficiency and the lowest emissions.
Technical Paper

Investigations on the Design and Performance of Two Types of Hot Surface Ignition Engines

1992-09-01
921632
Use of methanol and ethanol in conventional diesel engines is associated with problems on account of the high self ignition temperature of these fuels. The Hot Surface Ignition (HSI) method wherein a part of the injected fuel is made to touch an electrically heated hot surface for ignition, is an effective way of utilizing these fuels in conventional diesel engines. In the present work two types of HSI engines, one using a large ceramic base and the other using a conventional glowplug were developed. These engines were tested with methanol, M.spirit (about 90 % methanol and 10 % ethanol) and diesel. The results of performance, fuel economy emissions and combustion parameters including heat release rates for these fuels with both the types of HSI engines are presented. Diesel engines are commonly used as primemovers in the mass transportation and agricultural sectors because of their high brake thermal efficiency and reliability.
Technical Paper

Performance of Thin-Ceramic-Coated Combustion Chamber with Gasoline and Methanol as Fuels in a Two-Stroke SI Engine

1994-10-01
941911
The performance of a conventional, carbureted, two-stroke spark-ignition (SI) engine can be improved by providing moderate thermal insulation in the combustion chamber. This will help to improve the vaporization characteristics in particular at part load and medium loads with gasoline fuel and high-latent-heat fuels such as methanol. In the present investigation, the combustion chamber surface was coated with a 0.5-mm thickness of partially stabilized zirconia, and experiments were carried out in a single-cylinder, two-stroke SI engine with gasoline and methanol as fuels. Test results indicate that with gasoline as a fuel, the thin ceramic-coated combustion chamber improves the part load to medium load operation considerably, but it affects the performance at higher speeds and at higher loads to the extent of knock and loss of brake power by about 18%. However, with methanol as a fuel, the performance is better under most of the operating range and free from knock.
Technical Paper

The Influence of High-Octane Fuel Blends on the Performance of a Two-Stroke SI Engine with Knock-Limited-Compression Ratio

1994-10-01
941863
The use of alcohol-gasoline blends enables the favorable features of alcohols to be utilized in spark ignition (SI) engines while avoiding the shortcomings of their application as straight fuels. Eucalyptus and orange oils possess high octane values and are also good potential alternative fuels for SI engines. The high octane value of these fuels can enhance the octane value of the fuel when it is blended with low-octane gasoline. In the present work, 20 percent by volume of orange oil, eucalyptus oil, methanol and ethanol were blended separately with gasoline, and the performance, combustion and exhaust emission characteristics were evaluated at two different compression ratios. The phase separation problems arising from the alcohol-gasoline blends were minimized by adding eucalyptus oil as a co-solvent. Test results indicate that the compression ratio can be raised from 7.4 to 9 without any detrimental effect, due to the higher octane rating of the fuel blends.
Technical Paper

Spark-Assisted Alcohol Operation in a Low Heat Rejection Engine

1995-02-01
950059
This work demonstrates how the performance of a standard spark-assisted alcohol engine can be improved by using the Low Heat Rejection (LHR ) concept. The improved combustion is attained by better using the greater heat energy in the combustion chamber of a LHR engine - in this case for the faster vaporisation and better mixing of the alcohol fuels. For this program the LHR engine used has a single cylinder diesel and alcohols sued as sole fuels were ethanol and methanol. For spark assistance an extended electrode spark plug was used and location and projection were optimised for best results. These configurations were evaluated for performance and emissions with and without LHR implementation. The results show that the engine with LHR, ethanol fuel and spark assistance has the highest brake thermal efficiency with the lowest emissions.
Technical Paper

Performance Evaluation of a Small Agricultural Engine Operated on Dual Fuel (Diesel + Natural Gas) System

1995-09-01
951777
Diesel has been used extensively as fuel for small agricultural engines in India. As natural gas is available in abundance, lot of interest is shown to substitute gas for diesel in these engines either partially or fully. Natural gas has a high Octane rating and hence to replace diesel fully, major irreversible changes in the diesel engine is required. However, in the dual fuel (diesel + gas) system a large percentage of diesel substitution is possible by the addition of the components of the conversion system. A simple dual fuel system has been developed indigenously for this study. Engine tests with dual fuel gas system have been conducted on a single cylinder diesel engine. These results show that the performance of the engine with dual fuel system can almost match that of standard diesel engine.
Technical Paper

Experimental Investigation of Multiple Injection Strategies on Combustion Stability, Performance and Emissions in a Methanol-Diesel Dual Fuel Non-Road Engine

2020-04-14
2020-01-0308
In this work methanol was port injected while diesel was injected using a common rail system in a single cylinder non-road CI engine. Experiments were conducted with single (SPI) and double (DPI - pilot and main) injection of the directly injected diesel at 75% load and at a constant speed of 1500 rpm. The effects of methanol to diesel energy share (MDES) and injection scheduling on combustion stability, efficiency and emissions were evaluated. Initially, in the SPI mode, the methanol to diesel Energy Share (MDES) was varied, while the injection timing of diesel was always fixed for best brake thermal efficiency (BTE). Increase in the MDES resulted in a reduction in NOx and smoke emissions because of the high latent heat of vaporization of methanol and the oxygen available. Enhanced premixed combustion led to a raise in brake thermal efficiency (BTE). Coefficient of variation of IMEP, peak pressure and BTE were deteriorated which limited the usable MDES to 43%.
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