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Journal Article

Tomographic Particle Image Velocimetry for Flow Analysis in a Single Cylinder Optical Engine

2015-04-14
2015-01-0599
Better understanding of flow phenomena inside the combustion chamber of a diesel engine and accurate measurement of flow parameters is necessary for engine optimization i.e. enhancing power output, fuel economy improvement and emissions control. Airflow structures developed inside the engine combustion chamber significantly influence the air-fuel mixing. In this study, in-cylinder air flow characteristics of a motored, four-valve diesel engine were investigated using time-resolved high-speed Tomographic Particle Imaging Velocimetry (PIV). Single cylinder optical engine provides full optical access of combustion chamber through a transparent cylinder and flat transparent piston top. Experiments were performed in different vertical planes at different engine speeds during the intake and compression stroke under motoring condition. For visualization of air flow pattern, graphite particles were used for flow seeding.
Technical Paper

New Concept PFI-Atomizer Fueling System in a Small Single Cylinder SI Engine

2020-09-15
2020-01-2233
This paper presents results from tests using a fuel injection system which uses an ultrasonic atomizer paired with a port fuel injector (PFI). This concept was tested on a four stroke 200 cc spark-ignited two-wheeler engine. A throttle body with a PFI mounted on it was added to the air intake path of the engine, replacing the conventional carburetor. The ultrasonic disc was mounted in such a way, that the injected fuel from the PFI, falls directly on the face of the disc. The atomizer and the PFI were timed and synchronized appropriately using an Arduino® microcontroller, to promote atomization and vaporization of the fuel injected. The atomizer disc was excited using a high frequency oscillator circuit. The engine could be tested at various speeds and loads, corresponding to points which lie on the local drive duty cycle. The engine test results showed improvement in the engine exhaust emissions.
Technical Paper

A Holistic Approach to Develop a Common Rail Single Cylinder Diesel Engine for Bharat Stage VI Emission Legislation

2020-04-14
2020-01-1357
The upcoming Bharat Stage VI (BS VI) emission legislation has put enormous pressure on the future of small diesel engines which are widely used in the Indian market. The present work investigates the emission reduction potential of a common rail direct injection single cylinder diesel engine by adopting a holistic approach of lowering the compression ratio, boosting the intake air and down-speeding the engine. Experimental investigations were conducted across the entire operating map of a mass-production, light-duty diesel engine to examine the benefits of the proposed approach and the results are quantified for the modified Indian drive cycle (MIDC). By reducing the compression ratio from 18:1 to 14:1, the oxides of nitrogen (NOx) and soot emissions are reduced by 40% and 75% respectively. However, a significant penalty in fuel economy, unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are observed with the reduced compression ratio.
Technical Paper

Fourier Transform Infrared Spectroscopy Models to Predict Cetane Number of Different Biodiesels and Their Blends

2020-04-14
2020-01-0617
The ignition quality of a fuel is described by its cetane number. Experimental methods used to determine cetane number employ Co-operative fuel research (CFR) engine and Ignition quality tester (IQT) which are expensive, have less repeatability and require skilled operation, and hence least preferred. There are many prediction models reported, which involve number of double bonds and number of carbon atoms whose determination is not direct. Using models that relate biodiesel composition to its cetane number is limited by the range of esters involved. Hence, a model to predict cetane number of biodiesels that addresses the limitations of the existing models, without ignoring the influence of factors such as degree of unsaturation and number of carbon atoms, is needed. Fourier transform infrared spectroscopy (FTIR) could be one such method.
Technical Paper

Experimental Investigation of Combustion Stability and Particle Emission from CNG/Diesel RCCI Engine

2020-04-14
2020-01-0810
This paper presents the experimental investigation of combustion stability and nano-particle emissions from the CNG-diesel RCCI engine. A modified automotive diesel engine is used to operate in RCCI combustion mode. An open ECU is used to control the low and high reactivity fuel injection events. The engine is tested for fixed engine speed and two different engine load conditions. The tests performed for various port-injected CNG masses and diesel injection timings, including single and double diesel injection strategy. Several consecutive engine cycles are recorded using in-cylinder combustion pressure measurement system. Statistical and return map techniques are used to investigate the combustion stability in the CNG-diesel RCCI engine. Differential mobility spectrometer is used for the measurement of particle number concentration and particle-size and number distribution. It is found that advanced diesel injection timing leading to higher cyclic combustion variations.
Technical Paper

Analysis of Combustion Noise in a Small Common-Rail Direct-Injection Diesel Engine at Different Engine Operating Conditions

2020-04-14
2020-01-0419
Stringent emission regulations on one hand and increasing demand for better fuel economy along with lower noise levels on the other hand require adoption of advanced common-rail direct-injection technologies in diesel engines. In the present work, a small 0.9-l, naturally aspirated, two-cylinder, common-rail direct-injection diesel engine is used for the analysis of combustion noise at different engine operating conditions. Experiments are conducted at different loads and engine speeds, incorporating both single and multiple (i.e. pilot and main) injections along with different injection timings. In the case of multiple injections, the influence of pilot injection quantity is also evaluated on the combustion noise while maintaining the same load. In-cylinder pressure was recorded with the resolution of 0.1 crank angle degree, and it was used for the quantitative analysis of noise assessed from the resulting cylinder pressure spectra, and sound pressure level.
Technical Paper

A Computational Study on the Effect of Injector Location on the Performance of a Small Spark-Ignition Engine Modified to Operate under the Direct-Injection Mode

2020-04-14
2020-01-0286
In a direct-injection (DI) engine, charge motion and mixture preparation are among the most important factors deciding the performance and emissions. This work was focused on studying the effect of injector positioning on fuel-air mixture preparation and fuel impingement on in-cylinder surfaces during the homogeneous mode of operation in a naturally aspirated, small bore, 0.2 l, light-duty, air-cooled, four-stroke, spark-ignition engine modified to operate under the DI mode. A commercially available, six-hole, solenoid-operated injector was used. Two injector locations were identified based on the availability of the space on the cylinder head. One location yielded the spray-guided (SG) configuration, with one of the spray plumes targeted towards the spark plug. In the second location, the spray plumes were targeted towards the piston top in a wall-guided (WG) configuration so as to minimize the impingement of fuel on the liner.
Technical Paper

Controlling the Performance of Copper-Free Brake-Pads by Varying Size of Graphite Particles

2020-10-05
2020-01-1604
Graphite plays a crucial role in friction materials, since it has good thermal conductivity, lubricity and act as a friction modifier. The right type, amount, shape, and size of the particles control the performance of the brake-pads. The theme of the study was investigating the influence of size of graphite particles (having all other specifications identical) on performance properties of brake-pads containing graphite particles in the average size of 60 μm, 120 μm, 200 μm and 400 μm. Physical, mechanical and chemical characterization of the developed brake-pads was done. The tribological performance was studied using a full- scale inertia brake dynamometer following a Japanese automobile testing standard (JASO C406). Tribo-performance in terms of fade resistance, friction stability and wear resistance were observed best for smaller graphite particles. It was concluded that smaller size serves best for achieving best performance properties barring compressibility.
Technical Paper

Computer Simulation Studies of an Alcohol Fueled Low Heat Rejection Direct Injection Diesel Engine

1997-10-01
972976
This paper describes the development of a computer simulation model for a single cylinder direct injection diesel engine for neat diesel operation, ethanol-diesel dual fuel operation in fumigation and dual injection mode, operating on conventional or low heat rejection version. The model which illustrates the simulation of the overall cycle consisting of compression, combustion, expansion, exhaust and intake processes also predicts the nitric oxide and soot emissions. In addition it also predicts the brake power, brake thermal efficiency, brake specific fuel consumption, maximum gas pressure and maximum gas temperature. The above model was validated using available experimental results. Subsequently the computer program was run for different operating conditions encompassing broad changes in several engine operating parameters.
Technical Paper

Influence of Particle Size of Graphite on Performance Properties of Friction Composites

2007-10-07
2007-01-3967
Non-Asbestos Organic (NAO) brake- material research has been significant in the last decade in an attempt to replace the conventional semi-metallic and asbestos based materials. Influence of ingredients in this multi-ingredient (generally 10-25 in different proportions) system on performance properties, however, is still not thoroughly researched area because of complexity involved and needs intensive efforts to understand this aspect. Graphite is one of the most important and almost inevitable ingredients in friction materials. A wide variety of graphite varying in origin, particle size, crystallinity, thermal conductivity etc. is used by the industry. An in-depth and systematic study on the influence of size of graphite on tribo-performance, however, is not available.
Technical Paper

Comparative Studies on the Idling Performance of a Three Cylinder Passenger Car Engine Fitted with a Carburettor and a Single Point Electronic Gasoline Fuel Injection System

1997-05-01
971615
Experimental investigations relating to the performance and emission characteristics under idling conditions of a three cylinder passenger car spark ignition engine operating on a conventional carburettor and a developed single point gasoline fuel injection system are described in this paper. The idling performance at different engine speeds was studied by carrying out comprehensive engine testing on a test bed in two phases. In the first phase, experiments were conducted on an engine fitted with a conventional carburettor whilst they were extended to the engine provided with a developed electronic single point fuel injection (SPI) system, whose fuel spray was directed against the direction of air flow. The injection timing of the SPI system was varied from 82 deg. before inlet valve opening (or 98 deg. before top dead center) to 42 deg. after inlet valve opening (or 26 deg. after top dead center).
Technical Paper

Studies on Performance and Exhaust Emissions of a CI Engine Operating on Diesel and Diesel Biodiesel Blends at Different Injection Pressures and Injection Timings

2007-04-16
2007-01-0613
The effect of variation in injection pressure and Injection timing on the performance and exhaust emission characteristics of a direct injection, naturally aspirated Diesel engine operating on Diesel and Diesel-Biodiesel Blends were studied. A three-way factorial design consisting of four levels of injection pressure (150,210, 265,320 bar), four levels of injection timing (19° btdc, 21.5° btdc, 26° btdc, and 30.5° btdc) and five different fuel types (D100, B10, B20, B40, and B60) were employed in this test. The experimental analysis shows that when operating with Linseed Oil Methyl Ester-Diesel blends, we could increase the injection pressure by about 25% over the normal value of 20MPa. The engine performance and exhaust emission characteristics of the engine operating on the ester fuels at advanced injection timing were better than when operating at increased injection pressure.
Technical Paper

Extrapolation of Service Load Data

2009-05-13
2009-01-1619
Fatigue design has to account for the scatter of component geometry, material behavior and loading. Scatter of the first two variables is mainly due to manufacturing and material sourcing. Loading on the other hand depends decisively on operating conditions and customer usage. Loading is certainly most difficult to determine. Tests on proving ground or even long-term real time measurements are used to obtain actual load time histories. Because of the costs of measurements and safety measure, real-time measurements are used exceptionally to gain changes in the usage profile. In this paper, an attempt has been made to find the difference in the extrapolated data to the actual data. A comparison has been made between the actual road distance of 2000 km to the extrapolated data of 100 km, 500 km and 1000 km to 2000 km. The front Axle channel is taken for the study.
Technical Paper

Experimental Evaluation of Mahua based Biodiesel as Supplementary Diesel Fuel

2009-04-20
2009-01-0479
Biodiesel developed from non- edible seeds grown in the wasteland in India can be very effectively utilized in the existing diesel engines used for various applications. This paper presents the results of investigations carried out in studying the fuel properties of mahua oil methyl ester (MOME) and its blend with diesel from 20% to 80% by volume. These properties were found to be comparable to diesel and confirming to both the American and Indian standards. The performance of mahua biodiesel (MOME) and its blend with diesel in a Kirloskar DAF8 engine has been observed. The addition of MOME to diesel fuel has significantly reduced CO, UBHC and smoke emissions but increases the NOx emission slightly. The reductions in exhaust emissions could help in controlling air pollution. The results show that no significant power reduction in the engine operation when operated with blends of MOME and diesel fuel.
Technical Paper

Experimental Study of Variation between Quasi-static and Dynamic Load Deformation Properties of Bovine Medial Collateral Ligaments

2009-04-20
2009-01-0392
In a significant number of automobile crashes involving pedestrians, the ligaments which control the stability of the knee, often get severely loaded. In lateral impact on knee during automotive crashes, varus-valgus motion results in failure of ligament by avulsion or by rupture in the middle region It is known that properties vary in different regions of the ligament. Experimental measurement of tensile load-elongation behavior of the middle region of bovine medial collateral ligament at strain rates of 10−4 /s to 160/s are reported here. The results show that the stress-strain behavior is linear under quasi-static loading whereas it is nonlinear and strain rate sensitive in dynamic loading conditions.
Technical Paper

Experimental Investigation on the Use of Water Diesel Emulsion with Oxygen Enriched Air in a DI Diesel Engine

2001-03-05
2001-01-0205
A single cylinder, direct injection diesel engine was run on water diesel emulsion at a constant speed of 1500 rpm under variable load conditions. Water to diesel ratio of 0.4 on the mass basis was used. Tests indicated a considerable reduction in smoke and NO levels. This was accompanied by an increase in brake thermal efficiency at high outputs. HC & CO levels, ignition delay and rate of pressure rise went up. The heat release rate in the premixed burn period was higher. When the oxygen concentration in the intake air was enhanced in steps up to 25% along with the use of water diesel emulsion, the brake thermal efficiency was improved and there was a further reduction in the smoke level. HC and CO levels also dropped. NO emission went up due to increased temperature and oxygen availability. An oxygen concentration of 24% by volume was optimal as the NO levels were near about base diesel values.
Technical Paper

Rollover Propensity of Three-Wheel Scooter Taxis

2004-03-08
2004-01-1622
An analysis of the rollover propensity of a make of a TSR used extensively in S.E. Asia roads is presented using a 6-degree of freedom simulation. Verification of the model was against measured accelerations measured over speed breakers. Rollover stability was analyzed through simulating Increasing Steer, NHTSA J Turn, and Road Edge Recovery maneuvers.
Technical Paper

Spark Assisted Diesel Operation in a Low Compression Ratio Low Heat Rejection Engine

1992-02-01
920545
In the present work, investigations were carried out on a single cylinder, low compression ratio, spark-assisted low heat rejection D.I diesel engine. An extended electrode spark plug was used. Performance and emission tests on the engine were carried out with diesel fuel at two compression ratios, 10.5 and 12.5. In each case the engine was tested as a normal engine as well as a low heat rejection engine. The test results show that the low compression ratio spark assisted diesel engine operates very smoothly due to the low peak pressure and low rate of pressure rise. The low heat rejection spark assisted diesel engine gave an improved performance and reduced emissions compared to the normal baseline diesel engine.
Technical Paper

Experimental Investigations on Three Different Methods of Using 100% Methanol in a Low Heat Rejection Engine

1992-02-01
920197
As alternate fuels, ethyl and methyl alcohols stand out because of the feasibility of producing them in bulk from plentifully available raw materials. In the present work, methanol is used as the only fuel, in a Low Heat Rejection(LHR) engine by adapting three different methods. In the first method, methanol as the sole fuel was used in the LHR engine with a ceramic glowplug and in the second spark plug assistance was used to initiate combustion of the injected methanol. In the third method, methanol was used as the sole fuel in a LHR engine by a new method in which part of the methanol fuel was inducted through a heated inlet manifold using a carburetor and another part of methanol (with 1% castor oil for lubrication) was injected through the normal injector. With inducted methanol air charge temperature at 70 C and above the engine operated smoothly.
Technical Paper

Near Nozzle Flow and Atomization Characteristics of Biodiesel Fuels

2017-10-08
2017-01-2327
Fuel atomization and air-fuel mixing processes play a dominant role on engine performance and emission characteristics in a direct injection compression ignition engine. Understanding of microscopic spray characteristics is essential to predict combustion phenomena. The present work investigated near nozzle flow and atomization characteristics of biodiesel fuels in a constant volume chamber. Waste cooking oil, Jatropha, and Karanja biodiesels were applied and the results were compared with those of conventional diesel fuel. The tested fuels were injected by a solenoid injector with a common-rail injection system. A high-speed camera with a long distance microscopic lens was utilized to capture the near nozzle flow. Meanwhile, Sauter mean diameter (SMD) was measured by a phase Doppler particle analyzer to compare atomization characteristics.
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