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Journal Article

An Experimental Study on the Fire Response of Vehicles with Compressed Hydrogen Cylinders

2010-04-12
2010-01-0134
To investigate the events that could arise when fighting fires in vehicles with carbon fiber reinforced plastic (CFRP) hydrogen storage cylinders, we conducted experiments to examine whether a hydrogen jet diffusion flame caused by activation of the pressure relief device (PRD) can be extinguished and how spraying water influences the cylinder and PRD. The experiments clarified that the hydrogen jet flame cannot be extinguished easily with water or dry powder extinguishers and that spraying water during activation of the PRD may result in closure of the PRD, but is useful for maintaining the strength of CFRP composite cylinders for vehicles.
Journal Article

Validation of the Localized Fire Test Method for On-Board Hydrogen Storage Systems

2014-04-01
2014-01-0421
The localized fire test provided in the Global Technical Regulation for Hydrogen Fuel Cell Vehicles gives two separate test methods: the ‘generic installation test - Method 1′ and the ‘specific vehicle installation test - Method 2′. Vehicle manufacturers are required to apply either of the two methods. Focused on Method 2, the present study was conducted to determine the characteristics and validity of Method 2. Test results under identical burner flame temperature conditions and the effects of cylinder protection covers made of different materials were compared between Method 1 and Method 2.
Journal Article

Developing Safety Standards for FCVs and Hydrogen Vehicles

2009-04-20
2009-01-0011
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 9 years. The initial document, SAE J2578, was published in 2002. SAE J2578 has been valuable as a Recommended Practice for FCV development with regard to the identification of hazards and the definition of countermeasures to mitigate these hazards such that FCVs can be operated in the same manner as conventional gasoline internal combustion engine (ICE)-powered vehicles. SAE J2578 is currently being revised so that it will continue to be relevant as FCV development moves forward. For example, test methods were refined to verify the acceptability of hydrogen discharges when parking in residential garages and commercial structures and after crash tests prescribed by government regulation, and electrical requirements were updated to reflect the complexities of modern electrical circuits which interconnect both AC and DC circuits to improve efficiency and reduce cost.
Journal Article

Investigation of the Impact Phenomenon During Minor Collision

2013-04-08
2013-01-1545
ISO 12405-1,2 specifies international testing standards for lithium-ion batteries for vehicles. In the mechanical shock test is used to determine if the battery is damaged due to the shock imposed when the vehicle runs over a curb or similar minor accidents. Therefore, we conducted minor collision tests against a curb using an actual vehicle and compared the test results with the conditions specified in ISO 12405-1,2. The results confirmed that the impulse wave obtained using an actual vehicle within the range of the test in this study differs from the shape of the impulse wave specified in ISO 12405-1,2.
Journal Article

Comparison of fuel economy and exhaust emission tests of 4WD vehicles using single-axis chassis dynamometer and dual-axis chassis dynamometer

2011-08-30
2011-01-2058
The demands of application of dual-axis chassis dynamometers (4WD-CHDY) have increased recently due to the improvement of performance of 4WD-CHDY and an increase in the number of 4WD vehicles which are difficult to convert to 2WD. However, there are few evaluations of any differences between fuel economy and exhaust emission levels in the case of 2WD-CHDY with conversion from 4WD to 2WD (2WD-mode) and 4WD-CHDY without conversion to 2WD (4WD-mode). Fuel economy and exhaust emission tests of 4WD vehicle equipped with a typical 4WD mechanism were performed to investigate any differences between the case of the 2WD-mode and the 4WD-mode. In these tests, we measured ‘work at wheel’ (wheel-work) using wheel torque meters. A comparison of the 2WD-mode and the 4WD-mode reveals a difference of fuel economy (2WD-mode is 1.5% better than that of 4WD-mode) and wheel-work (2WD-mode is 3.9% less than that of 4WD-mode). However, there are almost no differences of exhaust emission levels.
Technical Paper

Data Processing Method of Finger Blood Pulse for Estimating Human Internal States

1998-02-23
980016
It was found that the finger blood pulse shows various fluctuations in different driving conditions. The nature of the finger blood pulse fluctuations was used for estimating a driver's internal state. Indexes suitable for expressing the fluctuations were moment and density; these indexes were calculated by using a return-map. However these results were measured by an off-line system and were calculated after the experiment. So, an on-line (real-time) system was needed in order to construct a driver's internal state monitoring system. As a first step, an online system for estimating the human internal state was developed. This system is available for estimating the human internal state every 30 seconds.
Technical Paper

Summary report of Japan Clean Air Program diesel and diesel fuel activities

2007-07-23
2007-01-1952
Diesel emissions are significant issue worldwide, and emissions requirements have become so tough that. the application of after-treatment systems is now indispensable in many countries To meet even more stringent future emissions requirements, it has become apparent that the improvement of market fuel quality is essential as well as the development in engine and exhaust after-treatment technology. Japan Clean Air Program II (JCAP II) is being conducted to assess the direction of future technologies through the evaluation of current automobile and fuel technologies and consequently to realize near zero emissions and carbon dioxide (CO2) emission reduction. In this program, effects of fuel properties on the performance of diesel engines and a vehicle equipped with two types of diesel NOx emission after-treatment devices, a Urea-SCR system and a NOx storage reduction (NSR) catalyst system, were examined.
Technical Paper

Investigations of Compatibility of ETBE Gasoline with Current Gasoline Vehicles II

2007-07-23
2007-01-2039
JCAPII gasoline workgroup reported vehicle emission study to comprehend the impact of ETBE blending. In previous study, we focused on the compatibility of ETBE blended gasoline with Japanese current gasoline vehicles in-use. Based on recent discussion with ETBE 8% blended gasoline into the market, more information becomes necessary. In this second report, we studied to comprehend the actual emission impact using realistic model fuels using several base stocks. Fuel properties of T50, T90 and aromatic compound content were selected through discussions. Specifications were changed within the range of the market. Both ETBE 0% and 8% were combined for these fuel matrixes. In total, eight fuels and two reference fuels were tested. Two J-ULEV vehicles (one MPI, and a stoichiometric-SIDI) were procured as representatives. We discussed quantitative and qualitative impact toward emissions. Data regarding CO2 and fuel economy change were also reported.
Technical Paper

Energy Regeneration of Heavy Duty Diesel Powered Vehicles

1998-02-23
980891
The objective of this study is to improve fuel economy and reduce carbon dioxide emissions in diesel-electric hybrid automotive powertrains by developing an exhaust gas turbine generator system which utilizes exhaust gas energy from the turbocharger waste gate. The design of the exhaust gas turbine generator was based on a conventional turbocharger for a direct-injection diesel engine. Data from steady-state bench tests using air indicates about 50% of the turbine input energy can be converted to electric energy. Turbine generator output averaged 3 kW, while a maximum of about 6 kW was observed. Based on this data, we estimate that energy consumption in a vehicle could be reduced between 5% and 10%. Engine tests were conducted under both steady-state and transient conditions. These tests revealed that optimal performance occurred under high-speed, high-load conditions, typical of highway or uphill driving, and that performance at low-speed, low-loads was relatively poor.
Technical Paper

Thermal Behavior in Hydrogen Storage Tank for Fuel Cell Vehicle on Fast Filling

2007-04-16
2007-01-0688
The current hydrogen storage systems for fuel-cell vehicles are mainly a compressed hydrogen storage type, but it is known that the temperature inside the tank commonly increases while the tank is being filled with hydrogen. This study examines filling methods that prevent the temperature from exceeding the designed temperature of the tank. In order to propose a filling method that suppresses the temperature rise inside the tank and achieves filling within a short time, fast-filling tests were conducted on test tanks designed for fast filling of fuel cell vehicles. The detailed influences of the differences in type of tank and filling pressure on the rate of the internal temperature increase were investigated. Thermal responses were measured at various parts inside and outside the tank while varying the filling pressure, type of tank, tank capacity, filling time, and filling pattern, using a test tank that allows multi-point measurement of the internal temperature.
Technical Paper

Performance Evaluation of Impact Responses of the Sid-Iis Small Side Impact Dummy

1998-05-31
986149
A series of side impact tests have been conducted to evaluate the biofidelity of the latest prototype of a small side impact dummy, SID-II s β+(plus). The tests were lateral impacts for the thorax, shoulder, and pelvis, as well as lateral drops for the head, thorax, abdomen, and pelvis. The test data were compared to the response target corridors that were estimated by scaling the cadaver test data to a smaller occupant. The test results show that the head, should, thorax, abdomen and pelvis of the SID-II s β+ either completely or close to meets the response target corridors, and that its biofidelity has been improved from the previous dummy SID II s B-prototype.
Technical Paper

Empirical Approach to Risk Factors in Rear End Collisions at Intersections - Effect of Lead Vehicle Behaviour on Premature Decisions of the Following Driver -

2010-04-12
2010-01-1014
Naturalistic driving data has been accumulated by driving data recorders to understand factors that contribute to collisions. Among the rear end conflicts at signalized intersections in the data, conflict data between the following vehicles and suddenly stopping lead vehicles were frequently observed just after their start. To investigate the following drivers' behavior in a realistic driving situation without collision danger, an instrumented vehicle equipped with a liquid-crystal display ahead of the windshield was developed, and an experiment reproducing such conflict on the display was conducted. It was found that a lead vehicle's rapid start (2.8 m/s₂ on average) before quitting its right turn caused the following vehicle's brake reaction time to be longer than a slow start (0.8 m/s₂ on average) did. This result suggests that a following driver's premature decision to start rapidly increases the risk of rear end collisions.
Technical Paper

Developing Safety Standards for FCVs and Hydrogen Vehicles

2010-04-12
2010-01-0131
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 10 years. The initial document, SAE J2578, was published in 2002. SAE J2578 has been valuable as a Recommended Practice for FCV development with regard to the identification of hazards associated with the integration of hydrogen and electrical systems onto the vehicle and the definition of countermeasures to mitigate these hazards such that FCVs can be operated in the same manner as conventional gasoline internal combustion engine (ICE)-powered vehicles. An update to SAE J1766 for post-crash electrical safety was also published in 2008 to reflect unique aspects of FCVs and to harmonize electrical requirements with international standards. In addition to SAE J2578 and J1766, the SAE FCV Safety Working Group also developed a Technical Information Report (TIR) for vehicular hydrogen systems (SAE J2579).
Technical Paper

Concept of a city commuter car powered with proton exchange membrane fuel cell operating on reformed methanol

2000-06-12
2000-05-0332
A very small electric vehicle, powered with a proton exchange membrane fuel cell operating on reformed methanol, is planned and designed in this paper to solve social problems associated with air pollution and heavy traffic conditions. Next, the driving range is simulated by the experimental data of the output and the performance. The conclusions of this paper are as follows: (1) The power train employing the fuel cell and compact brushless DC motor serves to realize high efficiency and reduce weight for energy saving.
Technical Paper

Amount of Information Acquired by Reading Display Information Repeatedly

2001-03-05
2001-01-0054
When a driver views the display device, there are two ways to read the information displayed: repeatedly diverting his attention to the display device for short periods of time or reading the information through, all at one time. The authors investigated differences in the amount of information retained for both of these reading methods by carrying out experiments indoors. This experiment showed that even when the amount of time that the subject was actually viewing the display was the same, the amount of data acquired by the subject from reading the display repeatedly was greater than the amount of information acquired by reading the display through at one time.
Technical Paper

J-NCAP: Today and tomorrow

2001-06-04
2001-06-0157
The New Car Assessment Program in Japan (JNCAP) was launched in 1995 in order to improve car safety performance. According to this program, installation conditions of safety devices and the results for braking performance and full- frontal crash tests are published every year. Introduction of JNCAP significantly increases the installation rate of safety devices and contributes much in enhancement of safety as seen in the decrease in the average injury severity of drivers and passengers. Side impact and offset frontal crash tests were introduced in 1999 and 2000, respectively. At present, the overall crash safety rating is carried out based on the results of the full-frontal, offset frontal, and side impact tests.
Technical Paper

Japanese research activity on future side impact test procedures

2001-06-04
2001-06-0155
This paper summarizes a future side impact test procedure based on the Japanese presentation at the recent IHRA Side Impact WG meeting. Under current Japanese regulations, the MDB specifications and test procedures were determined based on a market study more than ten years ago. Thus, they may not reflect current automobile characteristics, the actual accident situation, and crash test results. In this study (1) the vehicle types, velocity of striking and struck vehicles, body injury regions, causes of injuries, etc., are reviewed with reference to the latest Japanese side impact accident data. The occupant percentages for the non-struck-side, rear seat and for female occupants as well as the injury levels were analyzed. (2) To determine the MDB specifications, based on data from passenger car models registered in 1998, the curb mass, geometry and stiffness were examined. (3) For factorial analysis, side impact tests were performed as for real accidents.
Technical Paper

Traffic accidents in rural area and assistance system for traffic safety

2001-06-04
2001-06-0243
An investigation based on human visual search functions was conducted into the causative factors of traffic accidents at clear intersections in rural areas. The results indicated that it is difficult for drivers to detect a vehicle traveling on a collision course because the vehicle remains in the same position in the driver's visual field. Two systems are introduced to assist drivers' visual searches. One system uses an image processing technique, and the other utilizes DGPS and IVC techniques. This paper presents the development of the assistance system.
Technical Paper

Establishing Localized Fire Test Methods and Progressing Safety Standards for FCVs and Hydrogen Vehicles

2011-04-12
2011-01-0251
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 11 years. In the past couple of years, significant attention has been directed toward a revision to the standard for vehicular hydrogen systems, SAE J2579(1). In addition to streamlining test methodologies for verification of Compressed Hydrogen Storage Systems (CHSSs) as discussed last year,(2) the working group has been considering the effect of vehicle fires, with the major focus on a small or localized fire that could damage the container in the CHSS and allow a burst before the Pressure Relief Device (PRD) can activate and safely vent the compressed hydrogen stored from the container.
Technical Paper

Simplifying the Structural Design of the Advanced Pedestrian Legform Impactor for Use in Standardized Testing

2018-04-03
2018-01-1049
The advanced Pedestrian Legform Impactor (aPLI) incorporates a number of enhancements for improved lower limb injury prediction capability with respect to its predecessor, the FlexPLI. The aPLI also incorporates a simplified upper body part (SUBP), connected to the lower limb via a mechanical hip joint, that expands the impactor’s applicability to evaluate pedestrian’s lower limb injury risk also in high-bumper cars.As the aPLI has been developed to be used in standardized testing, further considerations on the impactor’s manufacturability, robustness, durability, usability, and repeatability need to be accounted for.. The aim of this study is to define and verify, by means of numerical analysis, a battery of design modifications that may simplify the manufacturing and use of physical aPLIs, without reducing the impactors’ biofidelity. Eight candidate parameters were investigated in a two-step numerical analysis.
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