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Based on the traditional heavy commercial vehicle, hydraulic hub-motor drive vehicle (HHMDV) is equipped with a hydraulic hub-motor auxiliary drive system, which makes the vehicle change from the rear-wheel drive to the four-wheel drive to improve the traction performance on low-adhesion road. In the typical operating mode of the vehicle, the leakage of the hydraulic system increases because of the oil temperature rising, this makes the control precision of the hydraulic system drop. Therefore, a temperature compensation control strategy for the assist mode is proposed in this paper. According to the principle of flow continuity, considering the loss of the system and the expected wheel speed, the control strategy of multifactor target pump displacement based on temperature compensation is derived. The control strategy is verified by the co-simulation platform of MATLAB/Simulink and AMESim.

As a novel assist actuator of brake system, the electromechanical brake (EMB) booster has played a significant role in the battery electric vehicles and automatic driving vehicles. It has advantages of independent to vacuum source, active braking, and tuning pedal feeling compared with conventional vacuum brake booster. In this article, a novel EMB booster system is proposed, which is consisted of a permanent magnet synchronous motor (PMSM), a two-stage reduction by gears and ball screw, a servo body, and a reaction disk. Together with the hydraulic control unit, it has two working modes: active braking for automatic drive and passive braking for driver intervention. The structure and work principle of the electric brake booster system is first introduced. The precise control from pedal force to hydraulic pressure is the key for such a power-assisted brake actuator. We translate the control problem of force feedback control to position tracking control.

In this paper, a shock absorber physical model is developed. Firstly, a rebound valve model which is based on its structure parameters is built through using the large deflection theory. The von Karman equations are introduced to discover the physical relationships between the load and the deflection of valve discs. An analytical solution of the von Karman equations is then deducted via perturbation method. Secondly, the flow equations and the pressure equations of the shock absorber operating are investigated. The relationship between fluid flow rate and pressure drop of rebound valve is analyzed based on the analytical solution of valve discs deflection. Thirdly, an inter-iterative process of flow rate and pressure drop is employed in order to adequately consider the influence of fluid flow on damping force. Finally, the physical model is validated by comparing the experimental data with the simulation output.

The Electromechanical Brake Booster system (EMBB) integrates active braking and energy recovery and becomes a novel brake-by-wire solution that substitutes the vacuum booster. While the intelligent unmanned vehicle is in unstable state, the EMBB can improve the vehicle yaw stability more quickly and safely. In this paper, a new type of integrated EMBB has been designed, which mainly includes two parts: servo motor unit and hydraulic control unit. Aiming at the dynamic instability problem of intelligent unmanned vehicle, a three-layer vehicle yaw stability control structure including decision layer, distribution layer and execution layer is proposed based on integrated EMBB. Firstly, the decision layer calculates the ideal yaw rate and the side slip angle of the vehicle with the classic 2DOF vehicle dynamics model. The boundary of the stable region is determined by the phase plane method and the additional yaw moment is determined by the feedback PI control algorithm.

As a new brake-by-wire solution, the electro-booster (Ebooster) brake system can work with the electronic stability program (ESP) equipped in the real vehicle to realize various excellent functions such as basic force boosting (BFB), active braking and energy recovery, which is promoting the development of smart vehicles. Among them, the BFB is the function of Ebooster's servo force to assist the driver's brake pedal force establishing high-intensity braking pressure. After the BFB function failure of the Ebooster, it was not possible to provide sufficient brake pressure for the driver's normal braking, and eventually led to traffic accidents. In this paper, a compensation redundancy control strategy based on ESP is proposed for the BFB failure of the self-designed Ebooster.

Based on traditional heavy commercial vehicles, a hydraulic hub-motor drive vehicle (HHMDV) is equipped with a set of hydraulic hub-motor auxiliary system (HHMAS) to improve the traction performance and adaptability under complex conditions. In the case of low-speed operation or mechanical transmission failure, the creep mode (CM) can be used to drive the vehicle. Aiming at a common hydraulic system problem that flow loss increases due to temperature variation, a temperature compensation control strategy of the CM is proposed in this paper. By analyzing the speed regulation characteristics of the closed loop of the system in the CM, combined with the efficiency of the hydraulic variable pump (HP) and the hydraulic quantitative motor (HM), and aiming at adjusting the engine work in the optimal curve of the engine, the temperature compensation factor is introduced to control the HP displacement with hydraulic stepless speed regulation.

Electro-Hydraulic Brake (EHB) system is a kind of active control brake systems of automobile, the pedal from the calipers actuation separated and no longer limited by conventional hardware. The system may come together with ABS, ESP, and ASR function, also the communication with other systems is done via the CAN network. EHB system may be classified a “stepping stone” technology to full brake-by-wire and brings huge transform for the performance of braking system. In this paper, vehicle dynamic models were established and accomplished the control strategy for vehicle stability control with EHB system which can adjust wheel and vehicle motion, improve the lateral and longitudinal vehicle stability. This result was verified by simulation which shows that the controller is effective on improving the vehicle stability.

Embedded bus monitoring and fault diagnosis system, which was used on the hybrid vehicle was designed in this paper. And this system took the 32-bit embedded one as a hardware platform, customized a WinCE6.0 operation system and used EVC as the tool to design the embedded application. The functions of CAN communication, protocol defamations etc were realized. Good human-computer interaction is developed and the system has already been applied on the bus.

A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.

To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.

A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.

A general principle scheme of IEHB (Integrated Electro-Hydraulic Brake system) is proposed, and the working principle of the system is simply introduced in this paper. Considering the structure characteristics of the hydraulic control unit of the system, a kind of time-sharing control strategy is adopted to realize the purpose of independent and precise hydraulic pressure regulation of each wheel brake cylinder in various brake conditions of a vehicle. Because of the strong nonlinear and time varying characteristics of the dynamic brake pressure regulation processes of IEHB, its comprehensive brake performance is mainly affected by temperature, humidity, load change, the structure and control parameters of IEHB, and so on.

Gear transmission is widely used in mechanical transmission system and acts an important role in automotive industry. Manufacturing errors, assembly looseness, gear wear issues may result in gear backlash, noise and fatigue damage seriously affecting efficiency and service life of gear transmission. For gear transmission assembled, it is important to monitor the conditions of gear meshing and prevent the occurrence of dangerous situations. How to define the issues of gear tooth wear, misaligned bearing, gear eccentricity, backlash, and how to find faulty planetary gear sets and specific issues existing in gear transmission are meaningful and significant to ensure the quality of product. This paper starts from the analysis on gearing mechanism. Based on the behaviors represented by the issues, gear tooth wear, misaligned bearing, gear eccentricity and backlash are demonstrated and explained in detail.

Aiming at the low transmission efficiency and power density of the hydraulic automatic transmission (AT), and the increasingly complex structure of its planetary gear with the increase of transmission gears, this paper proposes a new type of binary logic transmission (BLT), which adopts the double internal meshing planetary row (DIMPR), based on a heavy-duty commercial vehicle. By introducing the concept of BLT and analyzing the transmission performance of the DIMPR, the process of scheme design of binary double internal meshing planetary gear transmission (BDIMPGT) is established. According to the structural characteristics of the DIMPG, the support structure of the planetary gear is designed based on CAD and CATIA. In the structural design of binary clutches, V-groove clutch parts are coupled to the transmission case, planetary carrier, and sun shaft, respectively, in each DIMPG.

Intake system is an important noise source for commercial vehicles, which has a significant impact on their NVH performance. To predict the intake noise more accurately, a new one-dimensional prediction model is proposed in this paper. An air compressor model is introduced into the traditional model, and the acoustic properties of the intake system are simulated by GT-power. The simulation data of the inlet noise is obtained to make a comparison with the inlet noise data acquired from a test. The result shows that the proposed model can make a more precise prediction of the inlet noise. Compared with the traditional model, the proposed model can identify the noise coming from the air compressor, and achieve a more accurate prediction of the total sound pressure level of the inlet noise.

A vehicle dynamics stability control system based on integrated-electro-hydraulic brake (I-EHB) system with hierarchical control architecture and nonlinear control method is designed to improve the vehicle dynamics stability under extreme conditions in this paper. The I-EHB system is a novel brake-by-wire system, and is suitable to the development demands of intelligent vehicle technology and new energy vehicle technology. Four inlet valves and four outlet valves are added to the layout of a conventional four-channel hydraulic control unit. A permanent-magnet synchronous motor (PMSM) provides a stabilized high-pressure source in the master cylinder, and the four-channel hydraulic control unit ensures that the pressures in each wheel cylinder can be modulated separately at a high precision. Besides, the functions of Anti-lock Braking System, Traction Control System and Regenerative Braking System, Autonomous Emergency Braking can be integrated in this brake-by-wire system.

The Electronic Stability Program (ESP), as a key actuator of traditional automobile braking system, plays an important role in the development of intelligent vehicles by accurately controlling the pressure of wheels. However, the ESP is a highly nonlinear controlled object due to the changing of the working temperature, humidity, and hydraulic load. In this paper, an accurate pressure control strategy of single wheel during active braking of ESP is proposed, which doesn’t rely on the specific parameters of the hydraulic system and ESP. First, the structure and working principle of ESP have been introduced. Then, we discuss the possibility of Pulse Width Modulation (PWM) control based on the mathematical model of the high-speed switching valve. Subsequently, the pressure building characteristics of the inlet and outlet valves are analyzed by the hardware in the Loop (HiL) experimental platform.

To meet the new requirements of braking system for modern electrified and intelligent vehicles, various novel electro-mechanical brake boosters (Eboosters) are emerging. This paper is aimed at a new type of the Ebooster, which is mainly consisted of a permanent magnet synchronous motor (PMSM), a two-stage reduction transmission and a servo mechanism. Among them, the PMSM is a vital actuator to realize the functions of the Ebooster. To get fast response of the Ebooster system, a novel control strategy employing a maximum torque per ampere (MTPA) control with current compensation decoupling and current-adjusting adaptive flux-weakening control is proposed, which requires the PMSM can operate in a large speed range and maintain a certain anti-load interference capability. Firstly, the wide speed control strategy for the Ebooster’s PMSM is designed in MATLAB/Simulink.

The electro-mechanical brake booster (EMBB) and hydraulic control unit (HCU) constitute the electro-mechanical brake system, which can meet the requirements of brake system for intelligent vehicles. It does not need vacuum source, provides active braking function, have high control accuracy and fast response. But it has two electronic control units (ECU), which need coordinated control. When ABS is triggered, the pressure of the master cylinder keeps rising and falling, and the pressure fluctuates greatly. This will lead to noise and reduce the durability of the system. In this paper, a pressure optimization control strategy under ABS condition is proposed. Firstly, the structure and control strategy of EMBB are introduced. Secondly, the braking characteristics without pressure optimization control are analyzed. Thirdly, based on the demand of maximum cylinder pressure, a three-closed-loop pressure optimization control strategy is established.

During the vehicle braking, the Regenerative braking system (RBS) transforms the kinetic energy into electric power, storing it in the power sources. To secure the baking process, it is required to use hydraulic braking pressure to coordinately compensate the regenerative braking pressure. The traditional hydraulic pressure control algorithm which is used in regenerative braking system coordinated control has obvious laddering effect in braking. Unit control cycle pressure deviations seriously affect the comfort and the braking feeling on the vehicle.