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A new index U* for evaluating load path dispersion is proposed, using a structural load path analysis method based on the concept of U*, which expresses the connection strength between a load point and an arbitrary point within the structure. U* enables the evaluation of the load path dispersion within the structure by statistical means such as histograms and standard deviations. Different loading conditions are applied to a body structure, and the similarity of the U* distributions is evaluated using the direction cosine and U* 2-dimensional correlation diagrams. It is shown as a result that body structures can be macroscopically grasped by using the U* distribution rather than using the stress distribution. In addition, as an example, the U* distribution of torsion loading condition is shown to comprehensively include characteristics of the U* distribution of other loading conditions.

Current state-of-the-art vehicles implement pedestrian protection features that rely on pedestrian detection sensors and algorithms to trigger when impacting a pedestrian. During the development phase, the vehicle must “learn” to discriminate pedestrians from the rest of potential impacting objects. Part of the training data used in this process is often obtained in physical tests utilizing legform impactors whose external biofidelity is still to be evaluated. This study uses THUMS as a reference to assess the external biofidelity of the most commonly used impactors (Flex-PLI, PDI-1 and PDI-2). This biofidelity assessment was performed by finite element simulation measuring the bumper beam forces exerted by each surrogate on a sedan and a SUV. The bumper beam was divided in 50 mm sections to capture the force distribution in both vehicles. This study, unlike most of the pedestrian-related literature, examines different impact locations and velocities.

Power steering systems provide significant design challenges. They are detrimental to fuel economy since most require the continuous operation of a hydraulic pump. This generates heat that must be dissipated by fluid lines and heat exchangers. This paper presents a simple one-dimensional transient model for power steering components. The model accounts for the pump power, heat dissipation from fluid lines, the power steering cooler, and the influence of radiation heat from exhaust system components. The paper also shows how to use a transient thermal model of the entire system to simulate the temperatures during cyclic operation of the system. The implications to design, drive cycle simulation, and selection of components are highlighted.

In 1972, the first SAE paper describing the use of computer simulation as a design tool for automotive air conditioning was written by these authors. Since then, many such simulations have been used and new tools such as CFD have been applied to this problem. This paper reviews the work over that past 35 years and presents several of the improvements in the basic component and system models that have occurred. The areas where “empirical” information is required for model support and the value of CFD cabin and external air flow modeling are also discussed.

This study computationally investigates the combined effects of EGR and boost pressure on HCCI autoignition using iso-octane, PRF50 and n-heptane. The computations were conducted using the single-zone model of CHEMKIN included in CHEMKIN-PRO with detailed chemical-kinetics mechanisms for iso-octane, PRF and n-heptane from Lawrence Livermore National Laboratory (LLNL). To better reproduce the state of EGR addition in real engine, the EGR composition is determined after several combustion cycles under the constant amount of fuel. All data points were acquired with a CA50 of 5°CA aTDC by adjusting initial temperature to remove the effect of combustion phasing, which can influence on HCCI autoignition from any effect of the EGR and boost pressure themselves. The results show that EGR increases the burn duration and reduces the maximum pressure-rise rate with lower peak of maximum heat-release rates for all fuels even for a boost pressure, which accelerates a HCCI autoignition propensity.

Prediction of the discharge path behavior between electrodes on a spark plug is important for efficient energy use in internal combustion engines, especially in lean combustion. In this paper, we propose a numerical model for the prediction of the spark path behaviors based on the coupling of a flow field, a Lagrangian particle model, and an equivalent circuit model. A turbulent flow around cylinders imitating electrodes is solved using a direct numerical simulation, in which Lagrangian particles along the spark path are tracked. Electric current and inter-electrode voltage are computed based on the energy conversion rate from the circuit to the mixture gas. As a result, a discharge path is reproduced with Lagrangian tracking particles virtually aligned between the cylinders. The spark path has a complicated structure along the spanwise direction due to the complex three-dimensional vortical structure of the cylinder wake.

In recent years, the number of reported traffic accidents due to sudden deterioration in driver’s physical condition has been increasing, it is expected to develop a system that prevents accidents even if physical condition suddenly changes while driving, or reduces damage through vehicle body control. For this purpose, it is necessary to detect sudden changes of the driver’s physical condition, and research is being conducted widely. Among them, it is reported that some of such changes may appear in the heartbeat interval. In other words, by acquiring the driver’s heartbeat interval in real time, it may be possible to detect the sudden changes, and reduce traffic accident. Even if a traffic accident occurs, the damage can be reduced by emergency evacuation immediately after detecting sudden changes.

Recently there has been a greater awareness of the increased risk of certain injuries associated with air bag deployment, especially the risks to small occupants, often women. These injuries include serious eye and upper extremity injuries and even fatalities. This study investigates the interaction of a deploying air bag with cadaveric upper extremities in a typical driving posture; testing concentrates on female occupants. The goals of this investigation are to determine the risk of upper extremity injury caused by primary contact with a deploying air bag and to elucidate the mechanisms of these upper extremity injuries. Five air bags were used that are representative of a wide range of air bag ‘aggressivities’ in the current automobile fleet. This air bag ‘aggressivity’ was quantified using the response of a dummy forearm under air bag deployment.

The poisoning of three way catalysts (TWC) by the phosphorus contained in oil formulations containing zinc dialkyldithiophosphate (ZDDP) is examined. Catalysts were exposed to various types of ZDDP and detergents under conditions that were known to reduce performance through phosphorus poisoning without the blocking of sites by formation of glazing. The presence of phosphorus was detected with energy dispersive x-ray spectroscopy (EDX). In addition to analyzing the surface concentration of the phosphorus on the washcoat, the catalyst was cross cut so phosphorus that diffused into the washcoat could be mapped. The total phosphorus in the catalyst could then be calculated. The amount of total phosphorus detected correlated well with the reduced activity of the catalyst as measured by the temperature of 50% conversion.

A significant drawback to HCCI engines is the knocking caused by rapid increases in pressure. Such knocking limits the capacity for high-load operation. To solve this problem, thermal stratification in the combustion chamber has been suggested as possible solution. Thermal stratification has the potential to reduce the maximum value of the rate of pressure increase combustion by affecting the local combustion start time and extending the duration of combustion. The purpose of this study was to experimentally obtain fundamental knowledge about the effect of thermal stratification on the HCCI combustion process. Experiments were conducted in a rapid compression machine (RCM) equipped with a quartz window to provide optical access to the combustion chamber. The machine was fueled with DME, n-Butane, n-Heptane and iso-Octane, all of which are currently being investigated as alternative fuels and have different low temperature characteristics.

This paper experimentally and analytically evaluates the heat rejection/retention performance of a reversible thermal panel (RTP) which can autonomously change thermal performance depending on its own thermal conditions. The RTP is considered as a candidate methodology for thermal control of Venus mission, PLANET-C, in order to save survival heater power. An RTP prototype was tested and evaluated. An analytical thermal model of the RTP was also developed, and basic performances of the RTP were evaluated. Thermal performance of the RTP when applied to the longwave camera (LIR) of the PLANET-C was evaluated with an analytical thermal model as functions of fin deployment directions and rear surface properties of the RTP's fin. The analytical results showed that the RTP can save heater power in comparison to a conventional radiator.

This paper evaluates the biofidelity of the Hybrid III 5th percentile female dummy relative to seven small female cadavers tested as out-of-position drivers in static air bag deployment tests. In the out-of-position tests, the chest was positioned against the air bag module in an effort to recreate a worst-case loading environment for the thorax. Two pre-depowered production air bags and a prototype dual-stage air bag were evaluated. Thoracic accelerometers and chestbands were used to compare chest compression, velocity, acceleration, and Viscous Criteria. A statistical comparison of dummy and cadaver results indicate acceptable biofidelity of the Hybrid III dummy with significant differences observed only in the Viscous Criteria.

The Cummins M-11 high soot diesel engine test is a key tool in evaluating lubricants for the new PC-7 (CH-4) performance category. M-11 rocker arms and crossheads from tests with a wide range of lubricant performance were studied by surface analytical techniques. Abrasive wear by primary soot particles is supported by the predominant appearance of parallel grooves on the worn parts with their widths matching closely the primary soot particle sizes. Soot abrasive action appears to be responsible for removing the protective antiwear film and, thus, abrades against metal parts as well. Subsequent to the removal of the antiwear film, carbide particles, graphite nodules, and other wear debris are abraded, either by soot particles or sliding metal-metal contact, from the crosshead and rocker arm metal surfaces. These particles further accelerate abrasive wear. In addition to abrasive wear, fatigue wear was evident on the engine parts.

Design changes in automatic transmissions have resulted in new requirements for automatic transmission fluids. Electronic controls, for instance, perform best with fluids having better low-temperature properties. Achievement of the target low-temperature properties can be accomplished in different ways. The advantages and disadvantages of each approach are discussed with respect to total fluid performance. Fluid performance properties examined include viscometrics, shear stability, antiwear and stability toward thermal stress and oxidation.

The viscosity of engine lubricants was measured at multiple shear rates by a unique Scanning Brookfield apparatus. These oils included both Pumpability Reference Oils (PRO) and a selection of today's commercial multigrade oils. It was found that the viscosity of “flow-limited” oils remained constant when the shear rate decreased. Oils with “air-binding” properties exhibited an increase in viscosity with decreasing shear rate. The magnitude of a change in “slope of the temperature/viscosity profile was found to suggest the degree of air-binding character of an oil. The flow characteristics of PRO 1, 3, 9, 11, and 16 were measured at several shear stresses and temperatures in the Mini-Rotary Viscometer. The Scanning Brookfield technique and the Mini-Rotary Viscometer were found to yield similar results when the shear stress of the Mini-Rotary Viscometer was reduced from 525 to 35 Pascals.

The Homogeneous Charge Compression Ignition (HCCI) engine is possible to achieve high thermal efficiency and low emissions. One of the main challenges with HCCI engines is structuring the systems to control combustion phasing, crank angle of 50% heat release (CA50), for keeping high thermal efficiency and avoiding an excessive rate of pressure rise which causes knocking, when operating conditions vary. Though some HCCI combustion control systems, for example Variable Valve Timing System and Variable Compression Ratio System, have been suggested, these control systems are complex and heavy. In this study, for the development of a lightweight and small-sized generator HCCI engine fuelled with Dimethyl Ether (DME) which is low-emission and easy to autoignite, a simple HCCI combustion control system is suggested, and the control system is evaluated experimentally.

The purpose of this study was to gain a better understanding of the effects of in-cylinder gas temperature stratification on reducing the pressure-rise rate in HCCI combustion. HCCI combustion was investigated using an optically accessible engine and direct visualization of the combustion chemiluminescence. The engine was fueled with Di-Methyl Ether. Computational work was conducted on the gas compression and expansion strokes in HCCI engine with simple 0-dimensinal multi-zones model. When fuel inhomogeneous charging in experiment, maximum heat release rate decreased. Combustion duration got longer. Maximum pressure-rise rate decreased. Chemiluminescence, of which transition was identified from the side of intake valve to the side of exhaust valve, was observed. It is need for total moderate heat release to get local moderate combustion with not overall but continuous combustion in chamber.

In a previous study, we developed and validated a new driving posture focused on biomechanical loads for physical fatigue reduction in static long-term sitting. In this study, the posture was evaluated in dynamic long-term driving condition by qualitative and quantitative measurements. The results showed physical fatigue of the new posture was halved in comparison with the one of the conventional posture in same car by subjective evaluations. Physiological indices had same tendency with subjective evaluations. From the results, we extracted seven physiological indices as good measures of physical fatigue while driving. Therefore, fatigue reduction of the new posture was qualitatively validated by physiological measurements.

One Dimensional models for front end air flows through the cooling system package are very useful for evaluating the effects of component and front end geometry changes. To solve such models for the air flow requires a robust iterative process that involves a number of non-linear sub-models. The cooling fan (s) constitute a major part of the difficulty, especially when they employ a viscous or “thermal” fan drive. This drive varies the torque coupling between the input and output shafts based on the radiator outlet air temperature. The coupling is achieved by viscous shear between two grooved disks and is regulated by a bimetal strip valve that varies the amount of fluid between the disks. This paper presents a mathematical model by which the input/output speed ratio may be determined as a function of the air temperature and input speed. Coefficients in the model are estimated from standard supplier performance information.

Simple component models are advantageous when simulating vehicle AC systems so that overall model complexity and computation time can be minimized. These models must be robust enough to avoid instability in the iteration method used for determining the AC system operating or “balance” point. Simplicity and stability are especially important when the AC system model is coupled with a vehicle interior model for studies of transient performance because these are more computationally intensive. This paper presents a semi-empirical modeling method for compressors based on dimensionless parameters. Application to some sample compressor data is illustrated. The model equations are simple to employ and will not introduce significant stability problems when used as part of a system simulation.