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The development of PM and NOx reduction system with the combination of DOC included DPF and SCR catalyst in addition to the AOC sub-assembly for NH3 slip protection is described. DPF regeneration strategy and manual regeneration functionality are introduced with using ITH, HCI device on the EUI based EGR, VGT 12.3L diesel engine at the CVS full dilution tunnel test bench. With this system, PM and NOx emission regulation for JPNL was satisfied and DPF regeneration process under steady state condition and transient condition (JE05 mode) were successfully fulfilled. Manual regeneration process was also confirmed and HCI control strategy was validated against the heat loss during transient regeneration mode. Presenter Seung-il Moon

Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.

Low Temperature Combustion (LTC) engines are promising to improve powertrain fuel economy and reduce NOx and soot emissions by improving the in-cylinder combustion process. However, the narrow operating range of LTC engines limits the use of these engines in conventional powertrains. The engine’s limited operating range can be improved by taking advantage of electrification in the powertrain. In this study, a multi-mode LTC-SI engine is integrated with a parallel hybrid electric configuration, where the engine operation modes include Homogeneous Charge Compression Ignition (HCCI), Reactivity Controlled Compression Ignition (RCCI), and conventional Spark Ignition (SI). The powertrain controller is designed to enable switching among different modes, with minimum fuel penalty for transient engine operations.

This paper investigates an optimal design of a diesel engine and after-treatment systems for a series hybrid electric forklift application. A holistic modeling approach is developed in GT-Suite® to establish a model-based hardware definition for a diesel engine and an after-treatment system to accurately predict engine performance and emissions. The used engine model is validated with the experimental data. The engine design parameters including compression ratio, boost level, air-fuel ratio (AFR), injection timing, and injection pressure are optimized at a single operating point for the series hybrid electric vehicle, together with the performance of the after-treatment components. The engine and after-treatment models are then coupled with a series hybrid electric powertrain to evaluate the performance of the forklift in the standard VDI 2198 drive cycle.

Improving vehicle response through advanced knowledge of traffic behavior can lead to large improvements in energy consumption for the single isolated vehicle. This energy savings across multiple vehicles can even be larger if they travel together as a cohort in harmonization. Additionally, if the vehicles have enough information about their immediate path of travel, and other vehicles’ in that path (and their respective critical forward-looking information), they can safely drive close enough to each other to share aerodynamic load. These energy savings can be upwards of multiple percentage points, and are dependent on several criteria. This analysis looks at criteria that contributes to energy savings for a cohort of vehicles in synchronous motion, as well as describes a study that allows for better understanding of the potential benefits of different types of cohorted vehicles in different platoon arrangements.

This paper studies the hardware-in-the-loop (HiL) design of a power-split hybrid electric vehicle (HEV) for the research of HEV lithiumion battery aging. In this paper, an electrochemical model of a lithium-ion battery pack with the characteristics of battery aging is built and integrated into the vehicle model of Autonomie® software from Argonne National Laboratory. The vehicle model, together with the electrochemical battery model, is designed to run in a dSPACE real-time simulator while the powertrain power distribution is managed by a dSPACE MicroAutoBoxII hardware controller. The control interface is designed using dSPACE ControlDesk to monitor the real-time simulation results. The HiL simulation results with the performance of vehicle dynamics and the thermal aging of the battery are presented and analyzed.

This paper presents an overview of the connected controls and optimization system for vehicle dynamics and powertrain operation on a light-duty plug-in multi-mode hybrid electric vehicle developed as part of the DOE ARPA-E NEXTCAR program by Michigan Technological University in partnership with General Motors Co. The objective is to enable a 20% reduction in overall energy consumption and a 6% increase in electric vehicle range of a plug-in hybrid electric vehicle through the utilization of connected and automated vehicle technologies. Technologies developed to achieve this goal were developed in two categories, the vehicle control level and the powertrain control level. Tools at the vehicle control level include Eco Routing, Speed Harmonization, Eco Approach and Departure and in-situ vehicle parameter characterization.

This paper details a study of the effects of multiple torque converter design and operating point parameters on the resistance of the converter to cavitation during vehicle launch. The onset of cavitation is determined by an identifiable change in the noise radiating from the converter during operation, when the collapse of cavitation bubbles becomes detectable by nearfield acoustical measurement instrumentation. An automated torque converter dynamometer test cell was developed to perform these studies, and special converter test fixturing is utilized to isolate the test unit from outside disturbances. A standard speed sweep test schedule is utilized, and an analytical technique for identifying the onset of cavitation from acoustical measurement is derived. Effects of torque converter diameter, torus dimensions, and pump and stator blade designs are determined.

This paper describes a study to demonstrate the feasibility of developing an acoustic encapsulation to reduce airborne noise from a commercial diesel engine. First, the various sources of noise from the engine were identified using Nearfield Acoustical Holography (NAH). Detailed NAH measurements were conducted on the four sides of the engine in an engine test cell. The main sources of noise from the engine were ranked and identified within the frequency ranges of interest. Experimental modal analysis was conducted on the oil pan and front cover plate of the engine to reveal correlations of structural vibration results with the data from the NAH. The second phase of the study involved the design and fabrication of the acoustical encapsulation (noise covers) for the engine in a test cell to satisfy the requirements of space, cost and performance constraints. The acoustical materials for the enclosure were selected to meet the frequency and temperature ranges of interest.

Laboratory Simulation Testing is widely accepted as an effective tool for validation of automotive designs. In a simulation test, response data are measured whilst a vehicle is in service or tested at a proving ground. These responses are reproduced in the laboratory by mounting the vehicle or a subassembly of the vehicle in a test rig and applying force and displacements by servo hydraulic actuators. The data required as an input to the servo hydraulics, the drive files, are determined by an iterative procedure which overcomes the non linearity in the test specimen and the test rig system. Under certain circumstances, the iteration does not converge, converges too slowly or converges and then diverges. This paper uses mathematical and computer models in a study of the reasons why systems fail to convergence and makes recommendations about the management of the simulation test.

Performing acoustic measurements on or near engines, transmissions, as well as in other circumstances where the environment is hazardous and harsh for microphones requires special precautions. Fluids inevitably leak, and the possibility of transducer damage can be very high without proper protection. Properly protecting microphones during testing allows for consistent data quality in these hazardous and difficult environments. While this paper will present the use of a 5 mil Nitrile cover which protects against many fluids within the scope of automotive testing, including water, hydrocarbons, and alcohols, as well as having good heat resistance and high strength, the concepts developed are applicable to other types of microphone protective mechanisms. Acoustic sensitivity was measured and used to calculate the change of the microphone's response after the treatment is applied, as well as after being exposed to various contaminants.

This paper describes the design, development and validation of a muffler for reducing exhaust noise from a commercial tele-handler. It also describes the procedure for modeling and optimizing the exhaust muffler along with experimental measurement for correlating the sound transmission loss (STL). The design and tuning of the tele-handler muffler was based on several factors including overall performance, cost, weight, available space, and ease of manufacturing. The analysis for predicting the STL was conducted using the commercial software LMS Virtual Lab (LMS-VL), while the experimental validation was carried out in the laboratory using the two load setup. First, in order to gain confidence in the applicability of LMS-VL, the STL of some simple expansion mufflers with and without extended inlet/outlet and perforations was considered. The STL of these mufflers were predicted using the traditional plane wave transfer matrix approach.

This study is presenting a comparative spray study of modern large bore medium speed diesel engine common rail injectors. One subject of paper is to focus on nozzles with same nominal flow rate, but different machining. The other subject is penetration velocity measurements, which have a new approach when trying to understand the early phase of transient spray. A new method to use velocimetry for spray tip penetration measurements is here introduced. The length where spray penetration velocity is changed is found. This length seems to have clear connection to volume fraction of droplets at gas. These measurements also give a tool to divide the development of spray into acceleration region and deceleration region, which is one approach to spray penetration. The measurements were performed with backlight imaging in pressurized injection test rig at non-evaporative conditions. Gas density and injection pressure were matched to normal diesel engine operational conditions.

The successful implementation of a clean, quiet, high-performance four-stroke motorcycle engine into an existing snowmobile chassis has been achieved. The snowmobile is easy to start, easy to drive, and environmentally friendly. The following paper describes the conversion process in detail with actual dynamometer and field test data. The vehicle meets the proposed 2010 EPA snowmobile emissions regulations and is quieter than a stock snowmobile. The snowmobile not only addresses environmental concerns, it is economical as well, with an approximate cost of $5874.

This paper analyzes the control of the series-parallel powersplit used in the 2001 Michigan Tech FutureTruck. An electronic throttle controller is implemented and a new control algorithm is proposed and tested. A vehicle simulation has been created in MATLAB and the control algorithm implemented within the simulation. A program written in C has also been created that implements the control algorithm in the test vehicle. The results from both the simulation and test vehicle are presented and discussed and show a 15% increase in fuel economy. With the increase in fuel economy, and through the use of the original exhaust after treatment, lower emissions are also expected.

New tire model is under development in European Commission research project called VERT (Vehicle Road Tire Interaction, BRPR-CT97-0461). The objective of the project is to create a physical model for tire/surface contact simulation. One of the subtasks has been to develop a method for snow surface characterization. The aim is simulate winter tire on snow surface with FEM software. This kind of simulation has been earlier done with snow model parameters from laboratory experiments. A snow shear box device has been developed in Helsinki University of Technology to measure mechanical properties of snow in field conditions. Both shear and compression properties can be measured with the device. With the device, a large number of snow measurements have been done at the same time with VERT winter tire testing in Nokian Tyres'' test track in Ivalo Finland. Measurement data have been postprocessed afterwards and parameters for material models have been evaluated.

Living in the era of rising environmental sensibility and increasing gasoline prices, the development of a new environmentally friendly generation of vehicles becomes a necessity. Hybrid electric vehicles are one means of increasing propulsion system efficiency and decreasing pollutant emissions. In this paper, the series-parallel power-split configuration for Michigan Technological University's FutureTruck is analyzed. Mathematical equations that describe the hybrid power-split transmission are derived. The vehicle's differential equations of motion are developed and the system's need for a controller is shown. The engine's brake power and brake specific fuel consumption, as a function of its speed and throttle position, are experimentally determined. A control strategy is proposed to achieve fuel efficient engine operation. The developed control strategy has been implemented in a vehicle simulation and in the test vehicle.

In this paper, the conversion of a production sport utility vehicle (SUV) to a hybrid electric vehicle utilizing a through-the-road parallel hybrid configuration is presented. The uniqueness of this design comes from its ability to decouple the front and rear drivetrain to simplify the packaging of underbody components. The Hybrid Theory utilizes a 2.0L, 4-cylinder engine that supplies 101kW (135hp) to the front wheels and a DC motor that supplies an additional 53kW (70hp) to the rear wheels to achieve the competition goals of a 25% improvement in fuel economy, a reduction in Green House Gas (GHG) emissions, as well as maintaining stock performance. The effects on drivability, manufacturing, fuel economy, emissions, and performance are presented along with the design, selection, and implementation of all of the vehicle conversion components.

Power split in Fuel Cell Hybrid Electric Vehicles (FCHEVs) has been controlled using different strategies ranging from rule-based to optimal control. Dynamic Programming (DP) and Model Predictive Control (MPC) are two common optimal control strategies used in optimization of the power split in FCHEVs with a trade-off between global optimality of the solution and online implementation of the controller. In this paper, both control strategies are developed and tested on a FC/battery vehicle model, and the results are compared in terms of total energy consumption. In addition, the effects of the MPC prediction horizon length on the controller performance are studied. Results show that by using the DP strategy, up to 12% less total energy consumption is achieved compared to MPC for a charge sustaining mode in the Urban Dynamometer Driving Schedule (UDDS) drive cycle.

When a manual transmission (MT) powertrain is subjected to high speeds and high torques, the vehicle driveshaft, and other components experience an increase in stored potential energy. When the engine and driveshaft are decoupled during an up or down shift, the potential energy is released causing clunk during the shift event. The customer desires a smooth shift thus reduction of clunk will improve experience and satisfaction. In this study, a six-speed MT, rear-wheel-drive (RWD) passenger vehicle was used to experimentally capture acoustic and vibration data during the clunk event. To replicate the in-situ results, additional data was collected and analyzed for powertrain component roll and pitch. A lumped parameter model of key powertrain components was created to replicate the clunk event and correlate with test data. The lumped parameter model was used to modify clutch tip-out parameters, which resulted in reduced prop shaft oscillations.