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Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Technical Paper

A Connected Controls and Optimization System for Vehicle Dynamics and Powertrain Operation on a Light-Duty Plug-In Multi-Mode Hybrid Electric Vehicle

2020-04-14
2020-01-0591
This paper presents an overview of the connected controls and optimization system for vehicle dynamics and powertrain operation on a light-duty plug-in multi-mode hybrid electric vehicle developed as part of the DOE ARPA-E NEXTCAR program by Michigan Technological University in partnership with General Motors Co. The objective is to enable a 20% reduction in overall energy consumption and a 6% increase in electric vehicle range of a plug-in hybrid electric vehicle through the utilization of connected and automated vehicle technologies. Technologies developed to achieve this goal were developed in two categories, the vehicle control level and the powertrain control level. Tools at the vehicle control level include Eco Routing, Speed Harmonization, Eco Approach and Departure and in-situ vehicle parameter characterization.
Technical Paper

Research on On-line Monitoring Methods of High Voltage Parameter in Electric Vehicles

2007-08-05
2007-01-3466
Safety control and protection strategy of high-voltage system of electric vehicles include analysis of circuit condition before connection to high voltage terminal, transient current prevention for capacitive load, real-time monitoring and analysis of high-voltage system during operation, disconnecting strategy of high voltage terminals, vehicle dynamic safety and cooperative management of electrical systems, etc. Monitoring and analysis of some critical parameters of high voltage system such as insulation, electrical harness and connector condition are the basis and difficulties in high-voltage safety and protection. This paper presents several mathematical models of monitoring critical parameters, and experiments were also done to evaluate the model. Disadvantages of the commonly used calculation method are discussed. Single point insulation defect model is introduced and diagnosis method of multiple points defect is also discussed.
Technical Paper

The Calculation of Mass Fraction Burn of Ethanol-Gasoline Blended Fuels Using Single and Two-Zone Models

2008-04-14
2008-01-0320
One-dimensional single-zone and two-zone analyses have been exercised to calculate the mass fraction burned in an engine operating on ethanol/gasoline-blended fuels using the cylinder pressure and volume data. The analyses include heat transfer and crevice volume effects on the calculated mass fraction burned. A comparison between the two methods is performed starting from the derivation of conservation of energy and the method to solve the mass fraction burned rates through the results including detailed explanation of the observed differences and trends. The apparent heat release method is used as a point of reference in the comparison process. Both models are solved using the LU matrix factorization and first-order Euler integration.
Technical Paper

Design, Control, and Power Management of a Battery/Ultra-Capacitor Hybrid System for Small Electric Vehicles

2009-04-20
2009-01-1387
This paper introduces design, control, and power management of a battery/ ultra-capacitor hybrid system, utilized for small electric vehicles (EV). The batteries are designed and controlled to work as the main energy storage source of the vehicle, supplying average power to the load; and the ultra-capacitors are used to meet the peak power demands during transients. Power management system determines the directions of power flow, according to load demand. Presented analyses validate the efficient power management methodology.
Technical Paper

Model Based Design Accelerates the Development of Mechanical Locomotive Controls

2010-10-05
2010-01-1999
Smaller locomotives often use mechanical transmissions instead of diesel-electric drive systems typically used in larger locomotives. This paper discusses how Model Based Design was used to develop the complete drive train control system for a 24 ton sugar cane locomotive. A complete MATLAB Simulink machine model was built to fully test and verify the shift control logic, traction control, vehicle speed limiting, and braking control for this locomotive application before it was commissioned. The model included the engine, torque converter, planetary transmission, drive line, and steel on steel driving surface. Simulation was used to debug all control code and test and refine control strategies so that the initial field commissioning in remote Australia was executed very quickly with minimal engineering support required.
Technical Paper

Effects of Electrical Loads on 42V Automotive Power Systems

2003-06-23
2003-01-2257
Demands for higher fuel economy, performance, reliability, convenience, as well as reduced emissions push the automotive industry to seek electrification of ancillaries and engine augmentations. In cars of the future, throttle actuation, steering, anti-lock braking, rear-wheel steering, active suspension and ride-height adjustment, air-conditioning, and electrically heated catalyst will all benefit from the electrical power system. Therefore, a higher system voltage, such as the proposed 42V, is necessary to handle these new introduced loads. In this paper, an overview of the systems that will benefit from the 42V bus is presented. Effects of the new introduced electrical loads on the electrical power systems of conventional cars are described. Dynamic characteristics of each load for a typical drive cycle are defined. In addition, system level issues and vehicle performances such as fuel economy are addressed.
Technical Paper

42V Automotive Power Systems

2001-08-20
2001-01-2465
With the increase of hotel and ancillary loads and replacement of engine driven mechanical and hydraulic loads with electrical loads, automotive systems are becoming more electric. This is the concept of More Electric Cars (MEC) that necessitates a higher system voltage, such as the proposed 42V, for conventional cars. In this paper, the development of the 42V electric power system for vehicle applications is reviewed. The system architecture and motor drive problems associated with the 42V electric power system are analyzed. Solutions to these problems are also discussed.
Technical Paper

Case Study of an Electric-Hydraulic Hybrid Propulsion System for a Heavy Duty Electric Vehicle

2016-09-27
2016-01-8112
In order to improve efficiency and increase the operation of electric vehicles, assistive energy regeneration systems can be used. A hydraulic energy recovery system is modeled to be used as a regenerative system for supplementing energy storage for a pure electric articulated passenger bus. In this study a pump/motor machine is modeled to transform kinetic energy into hydraulic energy during braking, to move the hydraulic fluid from the low pressure reservoir to the hydraulic accumulator. The simulation of the proposed system was used to estimate battery savings. It was found that on average, approximately 39% of the battery charge can be saved when using a real bus driving cycle.
Technical Paper

The Impact of RoHS on Electric Vehicles in the Chinese Automotive Market

2016-09-27
2016-01-8124
China has become the world’s largest vehicle market in terms of sales volume. Automobiles sales keep growing in recent years despite the declining economic growth rate. Due to the increasing attention given to the environmental impact, more stringent emission regulations are being drafted to control traditional internal combustion engine emissions. In order to reduce vehicle emissions, environmentally-friendly new-energy vehicles, such as electric vehicles and plug-in hybrid vehicles, are being promoted by government policies. The Chinese government plans to boost sales of new-energy cars to account for about five percent of China’s total vehicle sales. It is well known that more electric and electronic components will be integrated into a vehicle platform during vehicle electrification.
Technical Paper

Integration of OpenADR with Node-RED for Demand Response Load Control Using Internet of Things Approach

2017-03-28
2017-01-1702
The increased market share of electric vehicles and renewable energy resources have raised concerns about their impact on the current electrical distribution grid. To achieve sustainable and stable power distribution, a lot of effort has been made to implement smart grids. This paper addresses Demand Response (DR) load control in a smart grid using Internet of Things (IoT) technology. A smart grid is a networked electrical grid which includes a variety of components and sub-systems, including renewable energy resources, controllable loads, smart meters, and automation devices. An IoT approach is a good fit for the control and energy management of smart grids. Although there are various commercial systems available for smart grid control, the systems based on open sources are limited. In this study, we adopt an open source development platform named Node-RED to integrate DR capabilities in a smart grid for DR load control. The DR system employs the OpenADR standard.
Technical Paper

Model-Based Analysis of V2G Impact on Battery Degradation

2017-03-28
2017-01-1699
Vehicle-to-Grid (V2G) service has a potential to improve the reliability and stability of the electrical grid due to the ability of providing bi-directional power flow from/to the grid. However, frequent charging/discharging may impact the battery lifetime. This paper presents the analysis of battery degradation in three scenarios. In the first scenario, different battery capacities are considered. In the second scenario, the battery degradation with various depth of discharge (DOD) are studied. In the third scenario, the capacity loss due to different charging regime are compared. The charging/discharging of plug-in electric vehicles (PEVs) are simulated in a single-phase microgrid system integrated with a photovoltaics (PV) farm, an energy storage system (ESS), and ten electric vehicle service equipment (EVSE). The battery degradation model is an energy throughput model, which is developed based on the Arrhenius equation and a power law relationship between time and capacity fading.
Technical Paper

Novel Approach to Integration of Turbocompounding, Electrification and Supercharging Through Use of Planetary Gear System

2018-04-03
2018-01-0887
Technologies that provide potential for significant improvements in engine efficiency include, engine downsizing/downspeeding (enabled by advanced boosting systems such as an electrically driven compressor), waste heat recovery through turbocompounding or organic Rankine cycle and 48 V mild hybridization. FEV’s Integrated Turbocompounding/Waste Heat Recovery (WHR), Electrification and Supercharging (FEV-ITES) is a novel approach for integration of these technologies in a single unit. This approach provides a reduced cost, reduced space claim and an increase in engine efficiency, when compared to the independent integration of each of these technologies. This approach is enabled through the application of a planetary gear system. Specifically, a secondary compressor is connected to the ring gear, a turbocompounding turbine or organic Rankine cycle (ORC) expander is connected to the sun gear, and an electric motor/generator is connected to the carrier gear.
Technical Paper

Automotive Interprofessional Projects (IPRO®) Program at Illinois Institute of Technology

2005-09-07
2005-01-3465
The Illinois Institute of Technology (IIT) Interprofessional Projects (IPRO®) Program engages multidisciplinary teams of students in semester-long projects, with a total of thirty to thirty-five different projects offered every semester. This program greatly contributes to IIT's signature undergraduate education experience, with each interprofessional course delivering a team-oriented, project-based requirement within the undergraduate curriculum. Among its many benefits, each interprofessional course offers students the opportunity to integrate the education and research environment of the university to tackle real-world problems. In the process, students get the chance to develop and emerge from the experience with maturity, confidence, and valuable professional skills that are highly sought after in the workplace, simultaneously preparing them for the realities of today's global, highly-competitive environment [1].
Technical Paper

Effects of Varying Driving Schedules on the Drive Train Efficiency and Performance Characteristics of a Parallel Diesel-Hybrid Bus

2005-09-07
2005-01-3477
This paper aims at the modeling and performance simulation of a heavy-duty parallel diesel-hybrid transit bus over a variety of different drive cycles. Based on the simulation results, a comparative analysis is performed on the overall drive train efficiencies for the various driving patterns. The simulations are performed for 7 different driving patterns, which show varying results from the point of view of overall percentage drive train efficiency and performance parameters, such as acceleration and tail pipe emissions. Thus, through the studies conducted in this paper, the main goal is to evaluate the potential of the parallel diesel-hybrid transit bus under investigation. In addition, a critical parameter of the developed hybrid bus is the regenerative energy recovery. It is a well-known fact for hybrid electric vehicles (HEVs) that the regenerative energy recovery potential is primarily dependent on its driving pattern.
Technical Paper

Finite Difference Heat Transfer Model of a Steel-clad Aluminum Brake Rotor

2005-10-09
2005-01-3943
This paper describes the heat transfer model of a composite aluminum brake rotor and compares the predicted temperatures to dynamometer measurements taken during a 15 fade stop trial. The model is based on meshed surface geometry which is simulated using RadTherm software. Methods for realistically modeling heat load distribution, surface rotation, convection cooling and radiation losses are also discussed. A comparison of the simulation results to the dynamometer data shows very close agreement throughout the fade stop trial. As such, the model is considered valid and will be used for further Steel Clad Aluminum (SCA) rotor development.
Technical Paper

Increasing the Effective AKI of Fuels Using Port Water Injection (Part II)

2022-03-29
2022-01-0434
This is the second part of a study on using port water injection to quantifiably enhance the knock performance of fuels. In the United States, the metric used to quantify the anti-knock performance of fuels is Anti Knock Index (AKI), which is the average of Research Octane Number (RON) and Motor Octane Number (MON). Fuels with higher AKI are expected to have better knock mitigating properties, enabling the engine to run closer to Maximum Brake Torque (MBT) spark timing in the knock limited region. The work done in part I of the study related increased knock tolerance due to water injection to increased fuel AKI, thus establishing an ‘effective AKI’ due to water injection. This paper builds upon the work done in part I of the study by repeating a part of the test matrix with Primary Reference Fuels (PRFs), with iso-octane (PRF100) as the reference fuel and lower PRFs used to match its performance with the help of port water injection.
Technical Paper

Assessment of Fuel Consumption of a co-Optimized Gasoline Compression Ignition Engine in a Hybrid Electric Vehicle Platform

2023-04-11
2023-01-0467
Increasing regulatory demand to reduce CO2 emissions has led to an industry focus on electrified vehicles while limiting the development of conventional internal combustion engine (ICE) and hybrid powertrains. Hybrid electric vehicle (HEV) powertrains rely on conventional SI mode IC engines that are optimized for a narrow operating range. Advanced combustion strategies such as Gasoline Compression Ignition (GCI) have been demonstrated by several others including the authors to improve brake thermal efficiency compared to both gasoline SI and Diesel CI modes. Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in GCI engines due to differences in composition, fuel properties, and reactivity. In this work, an HEV system was proposed utilizing a multi-mode GCI based ICE combined with a HEV components (e-motor, battery, and invertor).
Technical Paper

Sensor Fusion Approach for Dynamic Torque Estimation with Low Cost Sensors for Boosted 4-Cylinder Engine

2021-04-06
2021-01-0418
As the world searches for ways to reduce humanity’s impact on the environment, the automotive industry looks to extend the viable use of the gasoline engine by improving efficiency. One way to improve engine efficiency is through more effective control. Torque-based control is critical in modern cars and trucks for traction control, stability control, advanced driver assistance systems, and autonomous vehicle systems. Closed loop torque-based engine control systems require feedback signal(s); indicated mean effective pressure (IMEP) is a useful signal but is costly to measure directly with in-cylinder pressure sensors. Previous work has been done in torque and IMEP estimation using crankshaft acceleration and ion sensors, but these systems lack accuracy in some operating ranges and the ability to estimate cycle-cycle variation.
Technical Paper

Trade-Off Analysis and Systematic Optimization of a Heavy-Duty Diesel Hybrid Powertrain

2020-04-14
2020-01-0847
While significant progress has been made in recent years to develop hybrid and battery electric vehicles for passenger car and light-duty applications to meet future fuel economy targets, the application of hybrid powertrains to heavy-duty truck applications has been very limited. The relatively lower energy and power density of batteries in comparison to diesel fuel and the operating profiles of most heavy-duty trucks, combine to make the application of hybrid powertrain for these applications more challenging. The high torque and power requirements of heavy-duty trucks over a long operating range, the majority of which is at constant cruise point, along with a high payback period, complexity, cost, weight and range anxiety, make the hybrid and battery electric solution less attractive than a conventional powertrain.
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